Organic Fertilizer Granulating Machine – Page 4

A Summary Of The Compound Fertilizer Production Process

When referencing compound fertilizer, this is merely a kind of fertilizer that has several components. When you have ever used NPK fertilizer, this is among the many types that are available. Of all the nutrients which can be put into these different fertilizers, nitrogen is often the most essential. Potassium and phosphorus also play an important role in producing most crops. However, there are plenty of others that may be useful, depending on the crops you will be growing within the time of the year you are doing the planting. Is a review of the way the compound fertilizer production process works if you are considering this as a project that for you to do all by yourself.

Compound Fertilizer Production Process

This all begins with storage bins which will have an abundance of powdery components. These are the basic nutrients that might be combined together, usually in the form of appellate, which will then decompose in the earth when they are spread to the surface. Compond fertilizer production plants are usually quite large. It will involve numerous components. This may incorporate a fertilizer crusher, packing machine, fertilizer mixer, and dryer that may make certain that excess moisture is taken off. Furthermore, a rotary screener is often employed to filter materials. By removing unwanted components, your fertilizer will be pure and may produce ideal results.

Compound fertilizer production line for large fertilizer plant — Compound fertilizer making plant design

The Blending Method For Producing Granules

Blending all of these materials together may either be done manually, or it may involve a far more complex process. Many of the production systems today are controlled by computers. As a result the mixture in the different nutrients very exact. Whether this is a large-scale system, or one built to produce only some a great deal of fertilizer a year, you might need a space to set everything. It must also be arranged, detailed with conveyor belts, which can help in the production process of compound fertilizer. The blending method is the procedure for weighing the types of materials that you may be used to make the fertilizer pellets. These will be combined together, rotated, and ultimately processed into pellets which you can use or store.

Where Blending Occurs

This typically occurs inside of a rotating drum granulation machine. The rotating cylinder will almost certainly not simply mix the different components but will also be involved in the formation in the pellets. This could be a significant part of your compound fertilizer granulation line which may work nearly twenty-four hours a day. The blending process, given that the measurements have been done right, will result in a highly efficient fertilizer to your business. In some instances, it is possible to produce as much is 20 a great deal of this material every hour. This is perfect for large-scale production of compound fertilizer, or businesses that have multiple properties where various kinds of crops are grown.

Granular fertilizer production line in compound fertilizer plant — Production line for granular compound fertilizer

From beginning to end, the compound fertilizer production process is quite elaborate. It calls for every one of the components that were mentioned. By having an ample supply of nutrients to utilize, and the compound fertilizer making machinery to do the job, producing a large number of tons of this product is incredibly very easy to accomplish. If you would like not to buy your fertilizer from third-party source, obtaining one of those systems can be advantageous. Even though initial expense is high, they are going to often purchase themselves within several years, making this a sensible and profitable decision to create.

Locating the Ideal Design to your Organic Fertilizer Production Line

The demand for organic fertilizer has been steadily increasing. If you’re capable of build an efficient production line, it’s likely that you’ll be able to bring in substantial profits. Having said that, you should ensure that you just take the right approach. Center on choosing the ideal design for the organic fertilizer production line.

Have a look at Other Successful Plants

Naturally, you would like your plant to thrive. If you wish great results, why not look into other plants which may have reached high quantities of success? If you examine these organic fertilizer plant designs and look at the gear they’re using, you’ll possess a clearer picture of the things your very own plant needs.

In the event you don’t have the choice of touring a plant in person, you might like to look at video footage of plants. This will assist you to see the equipment these plants are utilizing, and will also also supply you with the opportunity to check out the design from the plant.

The design of chicken manure fertilizer making plant in Myanmar — Organic fertilizer making plant design

Look at the Space That You’ll Be Operating In

While other plants can be quite a source of inspiration, the best design for your production line will be different in accordance with the space you’ll work in. You’ll want to ensure that you utilize your layout as efficiently as is possible.

The volume of space you may have will limit the equipment you’re able to get. Measure your home carefully and try to make use of the space you have as efficiently as possible. Ensure that you will have ample space for workers simply to walk around and look at the machine when necessary.

Look for a Vendor That Will Answer The Questions You Have

The proper vendor offers a lot of guidance as you seek out your ideal plant. Find a vendor that has strong communication skills and it is greater than ready to answer any questions which you might have.

Your vendor could possibly offer you recommendations and direct you towards organic fertilizer making equipment that is certainly in step with what you’re seeking. Be sure that you use a way to find out more regarding the machinery you’re looking at in front of your purchase.

Evaluate If Getting a Full Production Lines Are the Right Option for You

If you would like make sure that you select equipment that really works well together, you may find that investing in a full organic fertilizer production lines are your very best choice. Buying bundled equipment is a straightforward way to acquire equipment that can work together seamlessly, and it may also assist you to find high-quality equipment at a better price.

Consider the bundles offered by vendors that you simply trust. If you feel you might develop a production line by using a better design, you must you can do so. However, purchasing a complete production line might be a way to save both time and money.

Be sure that you keep this all advice at heart when you strive to discover the ideal design for the organic fertilizer production line. Choose your equipment carefully and try to build a fertilizer plant that will exceed your production goals.

Process of Processing Livestock Manure into Organic Fertilizer

The process of processing livestock manure into organic fertilizer:

The first step: fermentation

Collect livestock manure, mix it with hay and decaying silage, etc. to make compost, and let it ferment. In the fermentation process, the pile turning machine is used to fully ferment the livestock manure, which can only be achieved by turning the pile in time and evenly. Now some places are very dry and some places are very wet, which will affect the quality of fermentation.

a finished vertical fertilizer crusher without painting

The second step: the ingredients are crushed and mixed

Use the batching bin to pulverize, proportion and mix the composted materials, N, P, K and other inorganic fertilizers, and other additives and other raw materials in a certain proportion through a material crusher machine and a horizontal mixer machine.

The third step: granulation

A new type of organic fertilizer granulator is used to granulate the material.

Step 4: Screening and material return system

organic fertilizer granulation machinery

The granular materials output from the granulation forming system have certain differences in particle size and need to be sieved and classified. The selected rotary screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device. It is recommended to be equipped with an automatic material return system to screen unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer to continue pelletizing after being crushed again, which helps to improve the continuous operation capacity of the production line.

a completed rotary drum drying equipment

Step 5: Drying

Use an organic fertilizer drying machine to further remove water from the sieved particles to meet the standard requirement of organic fertilizer moisture content.

Step 6: Cool down

Cooling the granular materials with a cooler helps the storage and quality of the granules.

Step 7: Packaging

The Processing Method of Dry Granular Fertilizer Is more Suitable than the Roller Extrusion Granulator

Non-drying granular fertilizers include urea, ammonium phosphate, compound fertilizer, potash fertilizer granules, etc., fertilizer granulation is one of the development trends of fertilizers. Compared with powdered fertilizers, granular fertilizers have good physical properties, no dust, long-term storage and no agglomeration, good fluidity, easy to spread fertilizer, and can realize aircraft sowing. At the same time, it can also play a slow-release effect and improve fertilizer performance. Utilization rate. There are three common methods for processing this kind of non-drying granular fertilizers: disc granulation, recrystallization and extrusion granulation. After long-term practical experience, we recommend using a pair-roll extrusion granulator to process non-drying granular fertilizers. , This kind of processing using a pair of roll extrusion granulator is more practical.

Double Roller Granulator in Manufacturing

Dry powder-free processed granular fertilizers are mainly used for processing compound fertilizers and compound fertilizers. As the raw material of compound fertilizer, powdery is suitable, but as fertilizer for direct use, granular fertilizer is better than powdery products. The common processing methods of dry granular fertilizer include disc granulation, recrystallization and extrusion granulation. The three granulation methods have their own characteristics.

Comparison of three methods of non-drying granular fertilizer processing

Disc granulation. Disc granulation requires adding a binder to the powder, and at the same time it is obtained by drying and sieving. This method requires the addition of ineffective ingredients such as binder (usually clay) and water to reduce the nutrient content of the product.

Recrystallization method. The powder is dissolved in water, cooled, crystallized and separated into crystals and then crushed and sieved. The method has a complicated process, high cost, high consumption, and low market competitiveness.

quality part of double roller extrusion granulation machine

Extrusion granulation method. A tablet press or an extrusion granulator is used to forcibly squeeze the powdered potassium fertilizer into tablets, which are then made into granules through processes such as slicing, granulating, and sieving. There are two types of extrusion granulation: roller type and wheel roller type. The roller type extrusion is firstly pressed into large pieces and then crushed into particles. In this way, the device has large capacity, high particle strength and low energy consumption. The wheel rolling type is to directly squeeze the material into a cylindrical strip in the laminating film, and then cut it into columnar particles. Most of the extrusion granulation methods currently used in China are wheel pulverization, and the production scale is small. A single double roller granulator machine can only reach 3~5t/h, and the granulation strength is limited, the mold is damaged, and the production is cylindrical granules. , Poor flow performance and other characteristics.

ShunXin roller pressing granulating equipment

The double-roll extrusion granulator has obvious advantages in processing non-drying granular fertilizers

The roller squeezing granulator adopts rolling molding and crushing into granules. Extrusion granulation production has a wide range of raw material routes. At present, there are more than 20 kinds of materials that have been successfully used for extrusion granulation: ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, potassium sulfate, etc. In addition, the extrusion granulation process can flexibly realize the replacement of product formulas in a very short time, and a set of equipment can produce products with more than 30 formulas.

The design of the roller extrusion granulator is very reasonable, very practical, and low energy consumption. It can be continuously produced without drying at room temperature and once rolled and formed. The ball and socket on the roller can be manufactured according to the size and shape of the customer’s needs. At present, we There are spherical, pillow-shaped, semi-circular grain, rod, pill shape, walnut shape, oblate shape, and square shape. It is now used as a new energy-saving product in the compound fertilizer and organic fertilizer industry.

Roller-Sheets-of-Our-Double-Roller-Extrusion-Granulator

Organic fertilizer equipment manufacturers not only provide equipment products, but also provide technical services. The intervention of equipment manufacturers is inseparable from the preparation of the pig manure organic fertilizer processing production line from the early stage to the later stage of production, from ground infrastructure guidance, process design, equipment customization, equipment installation, customer technical personnel training, after-sales technical guidance, etc. , All need the service and support of the equipment manufacturer. A company with a good reputation, good service and good reputation is the consideration for choosing a pig manure organic fertilizer equipment manufacturer.

The roller extrusion granulator belongs to the extrusion slip model. Its working principle is: the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and synchronized with the driven shaft through the split gear, and work in opposite directions. The material is added from the hopper, formed by the pair of rollers, demoulded and pelletized, and then sent to the crushing screen studio through a pair of chains, where the finished product particles (balls) are screened and separated, and then the returned material is mixed with the new material. Then granulate. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Double Rolloer Granulator for Sale in SX

The double-roller extrusion granulator produced by FPC is green and environmentally friendly and has no three wastes emissions during the production process. FPC is one of the companies that have passed the environmental assessment certification. With an annual output of more than 1,000 pairs of roll granulators, they are sold to all regions of the country, and even all over the world. Choosing FPC will give you no worries.

The Reason Why a Rotary Drum Granulator the Best Option to get a Massive Fertilizer Plant?

If you’re purchasing equipment to get a large fertilizer plant, you should make sure that you simply look at rotary drum granulators. These appliances offer numerous benefits that make them an outstanding selection for these types of plants.

They’re Resilient Machines That Hold Up Well With Regular Use

Rotary drum granulators are heavy-duty machines that aren’t easily damaged by damage. Within a large-scale plant, machines are put through a lot of stress. By using more durable machinery, you can minimize the volume of maintenance and repair work that you have to do.

It’s likely that these machines is going to be used continuously for very long stretches of your energy. This will make it even more important to buy equipment that won’t be damaged. The efficient model of a rotary granulator will make it the best choice for larger plants.

They’re Created to Maximize Efficiency

Once you choose a rotary drum greater, you’ll be buying equipment that can handle a good deal. You’ll even be investing in machinery that can do a good deal. These machines are created to maximize efficiency, leading them to be the best choice for plants using a top level of output.

If you wish to produce fertilizer with a large scale, you need to make sure that you’re buying machinery that will help you to meet your production goals. Inefficient equipment can bring about slowdowns, costing you time. You’ll improve results from equipment that could do exactly what you require it to complete.

SX Wet Rotary Drum Granulator In The Process Of Compound Fertilzier Production Line

There Are Many Options to Choose From

An additional benefit of deciding on to purchase this kind of rotary drum fertilizer granulator is that you’ll have a selection of options to select from. You can find equipment in different sizes, and then there are models made from many different materials. No matter what it can be that you’re searching for, it’s likely that you’ll be capable of choose something that’s a match to meet your needs.

You’ll be able to compare and contrast different types to see what they should provide you with. By checking out various models in addition to their positives and negatives, you’ll find an alternative that will satisfy you.

Drum Granulation Equipmet Inner Structure

It Offers Value As Time Passes

It’s vital that you consider the future when you’re buying equipment to your plant. A rotary granulator will probably be a fantastic selection for you due to its durability. You’ll be able to save money with time, and that will result in savings in the long run.

In addition to assisting you cut costs, investing in a rotary granulator could seriously help to earn more. You’ll have the ability to produce more fertilizer with your plant, which will cause your profits to rise.

If you’re searching for a suitable granulator for your massive fertilizer plant, you must produce a reason for checking out a rotary drum granulator. You’ll learn that these machines offer benefits that aren’t provided by other models. Take a closer inspection at what’s that you can buy and determine if one of these brilliant granulators would be a great option for yourself.

What Equipment Is Needed to Process Organic Fertilizer?

What equipment is needed to process organic fertilizer? Next, FPC will introduce the organic fertilizer equipment that needs to be used in conjunction with the production process of organic fertilizer.

Fermentation of raw materials

The first step in the production of organic fertilizer is the fermentation of raw materials. There are three types of equipment used for raw material fermentation: manure fermentation tanks, self-propelled compost turners, and trough type compost turners. The purpose of using equipment is to save labor, speed up the fermentation of raw materials, make the fermentation of raw materials more uniform and thorough, and have reached the organic fertilizer content standard. The success or failure of organic fertilizer fermentation determines the quality of organic fertilizer, so the selection of fermentation equipment is very critical.

Raw material crushing

In order to make the fermented organic fertilizer look even and fine, it is necessary to use a semi-wet material crusher to crush the raw materials. After crushing, high-quality powdered organic fertilizer can be obtained. The raw materials that are not thoroughly crushed need to be screened out by an organic fertilizer drum screening machine. Carry out secondary pulverization. If granular organic fertilizer is produced, the sieving step should be continued after the cooling process.

Granulation

In order to be more convenient for transportation and storage, the powdered organic fertilizer needs to be granulated. The granulated organic fertilizer has high strength and density, which is more convenient for transportation and more convenient for later use. Generally, a new type of organic fertilizer stirring tooth granulator is used for granulation.

Drying and cooling

The raw material during granulation still contains about 30% moisture, so the moisture in the granules should be removed in time after granulation to further improve the strength and prevent moldy or crushed during bagging and transportation. The granules need to enter immediately after being dried. The cooling system is convenient for further evaporation of water, and on the other hand, it is cooled and shaped. At this time, a rotary dryer and a cooler are needed.

Particle screening

In the process of processing, there will be a small amount of oversized and oversized particles, which are screened out by the organic fertilizer drum screener. The oversized particles are returned to the granulator, and the oversized particles are returned to the pulverizer. Realize fully automated production.

Double bucker fertilizer packing machine at work

Packaging

The qualified granules after screening flow into the automatic fertilizer bagging machine, and the finished granular organic fertilizer is packed into bags and transported to the finished product warehouse, and the whole process of making organic fertilizer is finished.

FPC is a large-scale manufacturer of organic fertilizer equipment. What equipment is needed to make organic fertilizer? Each customer has different conditions, different raw materials and different processes, so the required equipment is also slightly different. You can call to inform the details, and we will develop a suitable organic fertilizer production plan according to your situation for your reference.

Process Analysis of FPC New Type Organic Fertilizer Extrusion Granulator

Process introduction of inorganic organic fertilizer extrusion granulation production line:

Add the qualified raw materials into the mixer according to the ratio requirements and mix them evenly.
Transport to the disc feeder, and remove the ferrous materials from the material during the transportation process.
The material in the disc feeder evenly enters the extrusion granulator.The material is forced to pass between the two pressure rollers to be squeezed into flakes. The flakes are broken into pieces by the coarse crusher under the pressure rollers. Screening; the materials on the screen continue to be crushed and screened.
The semi-finished products are transported to the finished product screening machine; the fine particles after screening are directly returned to the disc feeder,the large particles are crushed by the crusher and then returned to the disc feeder.
The qualified products after screening are transported to the automatic packaging scale for weighing, packaging and storage.

The production of compound fertilizer by extrusion granulation process has the following advantages and disadvantages

Extrusion granulation does not require heating and humidification of the materials, which saves investment and energy, and can also be adapted to the granulation of ingredients containing heat-sensitive materials, such as ammonium bicarbonate and certain organic fertilizers.
No waste water or waste gas is discharged outside during the production process, and it will not pollute the environment.
The extrusion granulation process is short, easy to operate, easy to realize automatic production control, and improve production efficiency.
There are no special requirements on the properties and particle size distribution of the raw materials, so the source of raw materials is relatively wide.
The production is more flexible, and the product plan can be changed at any time, which is conducive to the production of special fertilizers in small batches.
The product has uniform particle size distribution, no segregation or agglomeration.
The shape of extrusion granulation products is not as round as the particles produced by traditional methods such as drum granulation and slurry granulation; if chemical reactions occur between the ingredients in the product particles, the particles may collapse.

According to the requirements of customers, we can design 10,000-500,000 tons of organic fertilizer production line and workshop design, provide complete sets of organic fertilizer equipment, BB fertilizer production equipment, organic and inorganic fertilizer equipment, liquid fertilizer equipment, urea-based compound fertilizer equipment, extrusion Fertilizer pressing equipment and high-humidity material drying and fermentation equipment such as chicken manure.

How to Extend the Service Life of Organic Fertilizer Granulator?

The most commonly used and most important equipment in a complete organic fertilizer production line is the organic fertilizer granulator. As we all know, the equipment has its own service life, but some people can use the same equipment for many years, but some People can’t use it for a long time, mainly because everyone has different operating methods. More importantly, they don’t pay attention to the maintenance of equipment. So how should the organic fertilizer granulator be maintained?

New deisgn organic fertilizer granulator machine

The operator should pay attention to regularly check the components that are easily worn out in the structure, and observe whether the degree of wear is not serious or very serious. If it belongs to the latter, it should be replaced immediately to prevent accidents caused by persistent use.
As for the plane of the bottom frame where the movable device is placed, pay attention to maintaining sanitation and remove dust and other materials in time to prevent the movable bearing from moving smoothly on the bottom frame when the pelletizer equipment encounters unbreakable materials, which may cause serious accidents.

rotary drum granulation machine for sale

During the operation of the organic fertilizer granulation equipment, it is found that, like some newly installed wheel tyres, it is very easy to loosen, so it needs to be checked frequently. In addition, once the bearing oil temperature is found to rise too fast, or there is an abnormal impact sound from the rotating gear, the power should be cut off immediately, and the reason should be checked and then solved in detail.

Good lubricating oil is very helpful to bearing life. Therefore, the operator must ensure that the injected lubricating oil is clean and has good sealing performance.

As long as you can always adhere to the above four points, you can greatly increase the service life of your pelletizing equipment, and the performance of the equipment can always be stable and efficient.

How Does the Organic Fertilizer Production Line Make Organic Fertilizer into Pellets?

With the development of environmental protection and organic agriculture, the use of organic wastes to produce organic fertilizers through biological fermentation has been rapidly developed, making the treatment of organic wastes harmless and resourceful. However, most of the organic fertilizer obtained by biological fermentation is coarse powder or irregular small lumps, which is very inconvenient to use, and is particularly unfavorable for large-area machine sowing. Making the coarse powder or irregular small pieces of organic fertilizer obtained by biological fermentation into spherical granular organic fertilizer is the key to solving the problem of large-scale popularization and use of organic fertilizer.

FPC will explain to you how the organic fertilizer production line makes organic fertilizer into pellets. The coarse powder or irregular small pieces of organic fertilizer after biological fermentation are characterized by high water content (30-40%) and looseness ( The bulk density is 0.3～0.4t/m3), and the fiber is much. The existing organic fertilizer in the form of coarse powder or irregular small pieces after biological fermentation is made into spherical granular organic fertilizer.

Some manufacturers use traditional discs or drums to granulate, and need to dry coarse powder or irregular small pieces of organic fertilizer (moisture content <15%) and crush them into very fine powder (greater than 100 mesh) . Then add the binder and inorganic fertilizer, and the addition amount of the binder and inorganic fertilizer in the organic fertilizer cannot be greater than 30%. Although this method can be made into spherical particles, the organic fertilizer in the processing process will be crushed by sufficient precipitation, then be granulated by adding water and then dried, repeated many times, so the processing cost is quite high. Moreover, due to the low density of organic fertilizer, the particle strength is low, which is not conducive to storage, transportation, and machine seeding.

There are also some manufacturers who first dry coarse powder or irregular small pieces of organic fertilizer until the moisture content is only 20-25%. Then, a flat die extrusion granulator or a pair-roll extrusion granulator is used to squeeze the dried organic fertilizer into columnar or oblate spherical particles. Although this method is more convenient to use, the fluidity is still not good, it is not suitable for machine broadcast, and the appearance is poor and the appearance is not good.

Some manufacturers first use flat die extrusion granulatorto squeeze the coarse powder or irregular small pieces of organic fertilizer into short columnar particles (due to high water content and high fiber content, columnar particles also have a certain degree of plasticity). Then, it is polished to form spherical particles, and then the spherical particles are dried, cooled and sieved to obtain qualified particles. In this method, the raw materials do not need to be processed, the moisture sequence is reduced in steps, and the production cost is greatly reduced. However, this method also has some fatal weaknesses, that is, organic fertilizer is easy to arch, easy to block and easy to bond equipment, and at the same time, the output is small and the power consumption of the extrusion process is high.

Therefore, in summary, the organic fertilizer industry urgently needs to introduce a large-yield, low-energy compression granulating equipment to overcome the easy arching, easy blocking, easy bonding equipment, and small output of the traditional granulator. And the shortcomings of high power consumption in the extrusion process.

What Is the Difference Between Dry Granulation and Wet Granulation?

We often receive calls from many customers to inquire about matters related to the organic fertilizer granulator, and it is difficult for many customers to distinguish what kind of granulation method they need. The difference of the granulation method is to choose the corresponding suitable granulation method according to the use requirements of the material. It is mainly divided into two categories: dry method and wet method:

Dry granulation

Mainly refers to products with relatively low moisture content. Generally, moisture content below 10% is a zero boundary value. (There are also very few materials that can reach 16%, such as some materials that only contain crystal water.) Dry granulation produces mostly irregular particles (such as common granular potash fertilizer) or, more generally speaking, like small gravel The sub-shapes are similar. With the current domestic industrial upgrading and environmental protection requirements becoming more and more stringent, many chemical and building materials powders need to be made into particles.

Disk Pelletizer for Poultry Manure Granulation

Wet granulation

There are also many equipment and methods in wet granulation for materials whose main indicator moisture is above 20%. Such as: plate granulation, roller granulation, screw granulation. The granulation methods used many years ago have been continued. After increasing the use environment and processing requirements of different materials, the continuous improvement has also made considerable progress. For example, the relatively popular organic fertilizer granulation in recent years, the particle size of these particles is between 1mm-6mm, and the above methods are used.

In the organic fertilizer granulator, dry granulation has lower energy consumption than wet granulation and is more environmentally friendly. It does not need to be dried, and does not add water and binder, so the material properties will not be changed. This is also the difference between dry granulation and wet granulation. Dry granulator machine is more suitable for industrialized mass production.

There is also a case that some materials require relatively small particle size, and products between tens of mesh and 100 mesh can also be reduced by airflow, spray, and flash drying.