Pigs produce a lot of manure thus it just makes sense to complete something useful from it. When you purchase a fertilizer production line that you can do something useful together with the manure and in many cases sell it off so you can make a ton of money. For the low investment, you possibly can make a lot of money by turning that waste into something you can sell for top dollar.
Production line is affordable and they also come in a variety of sizes so there is certainly something to fit every degree of management of pig waste. Whether you want a small line or a large one, you will discover just what you require to help you begin to make fertilizer straight away.
The fertilizer that this production line makes is high quality and this will assist you to care for all of your current fertilizing needs. These new compost techniques turn waste into something you can sell by turning them into fertilizer. The process is easy and affordable.
Once you have made the fertilizer you may sell it for a number of money and enjoy raking inside the profit. The appliance takes the fertilizer and ferments it. It takes about monthly for your pig waste to become fertilized so you should be patient in this manufacturing process of organic manure.
The waste should be turned over periodically so you need a quality waste turner to have this job accomplished for you. Purchasing a compost making unit can help you make your fertilizer you will need faster so this is something that you definitely want to think about when you find yourself acquiring the equipment. You need to ensure you have all of the needed extras when you find yourself purchasing a organic fertilizer production technology therefore you don’t possess problems.
Turning across the compost consistently helps make the process go considerably faster and you also won’t ought to spend a lot of time waiting. Turning the compost and manure speeds up the process so much faster to get the fertilizer produced quickly.
Once the compost is prepared it will have to be crushed thus it turns into fertilizer. The crusher is the last step and then you will be prepared to sell your compost. The crusher comes in a number of models. You can select from small models and larger models depending on what your expections are. You desire to be sure that you pick the best model for your organic manure making business.
The manufacturer can assist you pick the best model for your needs and they can be sure that the model is right for your small business. Always work together with the manufacturer so that you have peace of mind knowing you will get the hottest deal for your personal business. The manufacturer can assist you with presales and aftersales service.
You will get quality the aid of them and they will make sure that you get all you need. Pig manure makes great fertilizer and you will make a ton of money by using it. A fertilizer line is a great moneymaker for virtually any business.
Pig manure production process of organic fertilizer equipment
(1) Pulverization: After fermentation and storage for 1 day, pulverize, and dry, pulverize and sieve the fermented organic material with a compost manure crusher .
(2) Compounding and mixing: In the process of organic bio fertilizer making process, according to different soil conditions and different crops, inorganic nutrients and minerals with concentrated organic matter and trace elements are added, so that the fertilizer contains nutrients required for the growth of various plants. Elements such as nitrogen, phosphorus, potassium, sodium, manganese, zinc, copper, etc. According to the formula, nitrogen, phosphorus, potassium and fermented materials are mixed by computer in proportion, and then sent to the granulator for granulation. The formulations of organic and inorganic raw materials are mixed according to different series of products. Mix well in a fertilizer blending machine. If the ratio is 12%, about 12 tons.
(3) Granulation: Due to the production of biological fertilizers, organic matter is the main ingredient, with a lot of cellulose, poor forming conditions, and the addition of live bacterial groups with fertilizer-making function, and the production process is not suitable for contact with high temperatures. It is not suitable to use disc granulation and drum granulation in terms of material making methods, because these two processes require high grinding fineness of raw materials and high granulation moisture. Generally, the moisture content should reach about 30%. The load is large, the loss of effective bacteria is also large, and the ball formation rate is low (about 60% to 70%), the dust in the production process is large, and the operating environment is very poor.
Therefore, for the production of organic biological fertilizers, the dry granulation process for fertilizer should be used. The production is relatively good, the environmental extrusion has low requirements for raw material crushing, high forming rate (above 95%), low water content of the particles after opening, and low drying load, which can reduce the loss of effective bacteria, small dust, and operating environment. better. The compound fertilizer raw material adopts extrusion granulation. The raw materials enter the granulator, add an appropriate amount of water or steam, and bond to granulate. After granulation, the materials are sent to the dryer through the belt conveyor machine for drying. The particle diameter is 3.0-4.0mm, and the granulation rate is greater than 70%.
(4) Drying: In the production process of biological fertilizers, not only the water content of the formed granules generally exceeds the index, and low-temperature drying is required, but also after the organic raw materials are fermented, the water content is about 30% to 40%. The moisture content of the particles is generally between 15% and 20%, and the fertilizer quality index requires that the moisture content is less than 14%, and it needs to be dried. Therefore, the fertilizer drying process is an indispensable and important process in the production process of biological fertilizers, which directly affects the output, quality and energy consumption. It is very important to choose the model and specification of the dryer reasonably and control the process conditions.
In order to avoid the death of effective live bacteria due to excessive temperature during the drying process, the drying temperature of the material should not be higher than 60°C (generally 50°C). The difference is generally not more than 130 ° C, it is best to control the temperature of the hot air in sections, which can improve the thermal efficiency and avoid the death of effective live bacteria.
According to these characteristics, it is more appropriate to choose a drum dryer machine, which is suitable for low temperature and low moisture drying, and can control the temperature of hot air entering in sections to ensure that the material temperature is not higher than the specified temperature during the entire drying process. It can also add a natural air cooling section, so that the material can be cooled immediately after drying, which has a multi-purpose function. It is very suitable for the drying of granular biological fertilizers with good air permeability. Affected by any damage, the residence time and feeding speed can be adjusted to achieve the best drying effect in your fertilizer manufacturing plant. Since most of the hot air can be recycled and the thermal efficiency is high, the heat source can be the steam provided by the biogas boiler.
There is a secondary granulation zone at the front of the dryer, and the material can be granulated in this zone. Then, the material is lifted up by the lifting plate to be fully dried. The humid hot air is extracted from the tail of the dryer through the pipeline through the exhaust fan, and enters the sedimentation chamber for sedimentation. It is pumped out and recycled by the water pump. After the secondary dust reduction treatment, the exhaust gas is discharged into the atmosphere through the chimney.
(6) Cooling: The dried material is sent to the rotary drum cooler through the belt conveyor for cooling. The cooling process is mainly to use the fan to send the natural air into the cooler through the pipeline to cool the material. The wind direction in the cooler is countercurrent. The exhaust gas pumped into the settling chamber through the fan and pipeline is treated like the drying exhaust gas and discharged into the atmosphere.
The cooled material enters the sieve, the large particle material is crushed and then enters the return belt together with the sieved powder to be transported to the granulator for re-granulation, and the finished product enters the automatic weighing and filling machine for packaging.
The key factor in the production of organic fertilizers: fermentation
It sounds like the process of organic fertilizer manufacture is very complicated, in fact, to put it bluntly, the main thing is the fermentation of raw materials, as long as the raw materials are completely fermented and decomposed, that is qualified organic fertilizer, what powdered organic fertilizer, what granular organic fertilizer, that is to increase the added value of the product, in fact, after fermentation of organic fertilizer can be used. However, having said that, if you want organic fertilizer to have higher quality and higher profits, it is very necessary to deep process in the later stage.
Key factors for raw material fermentation:
1. Adjust the carbon-nitrogen ratio of raw materials to (25~30:1). You may ask, is this a god horse thing? This is what you read in the book, in fact, it is saying: add 30% to 40% of the straw to the raw materials of chicken manure, and add 30% of the chicken manure to the cow manure to ferment. Look, so the raw material ratio of organic fertilizer is just a fixed bill of materials, and you just don’t have a list.
2. Adjust the moisture of raw materials to 55% to 65%. This is another god horse thing, do I still have to get the water out and weigh it and then calculate it? Good headache! In fact, according to our method of fertilizer manufacturing process , grasp a handful of raw materials, finger seam water but do not outflow, look, it is so simple.
3, the ambient temperature is required to be more than 10 ° C, this does not need to be discussed, ah, everyone understands.
4. How to choose the right organic fertilizer production equipment? However, the organic fertilizer raw material ratio is too much, there are too many strain products, and the flowers are gradually charming, in fact, it is not bad, and it can be used to make a similar one.
Then, just wait, and the fragrant organic fertilizer will quietly produce after a few days.
Oh, after talking for half a day, I didn’t seem to mention the equipment, mistakes. After all, in order to change money early, we still need to use the aerobic fermentation process, that is, to fully combine the raw materials with the air during the process of making compost manure to speed up the reproduction of microbial bacteria.
In order to build an organic fertilizer plant with a high production rate, you have to make sure you have each of the necessary equipment within your production line. This process should start by composting the organic materials that you’ll be utilizing to produce your fertilizer. That’s something that you can do by using a fermentation tank.
Tanks Permit you to Prepare Materials for the following Stage of Production
As a way to produce fertilizer which you can use and sold, you’ll should prepare the types of materials you’ll be working with for the following stage of your production process. A fermentation tank is a wonderful way to get these materials ready for the following step from the process.
While composting can take too much time, by using a fermentation tank can help to speed up the process of composting . Using the right equipment, you’ll be able to accomplish more and make use of time that you just do have as efficiently as is possible.
You Can Improve Your Fertilizer
Another benefit of working with a fermentation tank is that it will give you the chance to add materials that can ultimately improve your fertilizer and improve its overall effectiveness. As one example, you can add helpful fungi and bacteria to the mixture.
When you deal with a tank, you’ll be capable of making compost quickly. Bacteria can perform a great deal to enhance the overall quality of the fertilizer. You’ll have the ability to work to manufacture organic fertilizer which fits quite high standards of quality.
The Fertilizer Will Probably Be Maintained
A tank will make use of shifts in temperature to quickly decompose the types of materials being used in producing fertilizer. After the process is complete, the temperature will shift again in order to maintain the fertilizer. This can ensure that the product still meets high standards of quality after it is ready for release.
Composting can be an efficient way to make organic compost with a small scale, but because it’s this kind of time-consuming process, it isn’t a great choice for large scale operations. A fertilizer tank will help you to streamline this important step along the way while ensuring the constant maintenance in the fertilizer which is produced.
The Tank Prevents Caking
Caking fertilizer can be another issue that one could encounter in these sorts of production lines. If you’re looking for a way to avoid these kinds of problems, using a in vessle composting system is a solid option. Caking can prevent proper fermentation, but thankfully, by using a tank, you can preserve caking from happening from the beginning.
Should your goal would be to produce premium quality organic fertilizer in your plant, getting the right devices are crucial. Using a tank, you’ll be able to quicken the production process while avoiding many common problems.
Having a smart composting equipment as part of your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to make certain that you invest in the right kind of fertilizer tank. Get a tank that gives you excellent results.
Are you experiencing entry to horse, pig, or chicken manure? Would you like to put in place an organization making organic fertilizer with this manure? Organic fertilizer is in huge demand and it can be made from a variety of raw materials including various kinds of manual from cattle, goat, chicken, or some other animals.
Doing the work manually is just extremely hard since it takes lots of effort. This is why serious companies invest in a production line made to produce animal manure fertilizer by means of pellets or powder from different kinds of animal manure. You will find several types of production lines for making organic fertilizer from animal manure. The real difference between various types of production lines is within their design and the caliber of materials employed for making various components.
When it comes to deciding on a production line, there are particular parameters that ought to be carefully considered for the best value for your money. Usually do not find the first production line you come across. Also, claims made around the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken using a grain of salt. You need to do your own personal research in order to make sure that you will be not buying something that will raise the operational costs and put you in a disadvantage.
Besides the main parameters like processing capacity of animal manure fertilizer production line, kind of the development line, its design, and excellence of materials employed for making the development line, a vital thing you need to consider will be the reputation of the company. Product quality is everything. You can’t use a successful business if you want to regularly stop production because of the low quality of machinery utilized in the production process of making animal manure fertilizer.
Bad quality machinery stops working frequently. Frequent breakdown not just hurts production but additionally adds to the production cost and someone has to pay for those repairs.
With regards to checking the standing of a specific company, start by searching their name online. It should assist you to discover a variety of reviews from real clients who have plenty of experience while using equipment for animal manure fertilizer. Whilst you might be unable to find reviews on popular review websites but there are numerous forums and groups on popular social networking platforms where users in the marketplace converge and discuss various things. Actually, it is actually easier for you to become an element of these communities as you can get a great deal of useful tips from experienced users during these communities.
While you are checking the standing of an organization, don’t forget to inquire about regarding their after-sales service. Most companies are great at making sales but don’t really care regarding their customers as soon as the sale continues to be completed. You do not are interested to buy from this sort of company.
You might need the help of their engineers for regular servicing and maintenance. Also, you will need replacement parts once in a while. In case the company lacks strong after-sales support, you could have to spend a greater than expected price for replacement parts.
Overall, various production lines are available for sale to make organic fertilizer from animal manure. However, not all the development line is of similar quality. You should get one only after checking the reputation of the brand along with their after-sales support to create a powerful foundation to your business.
As a way to build an organic fertilizer plant by using a high production rate, you have to make sure which you have all the necessary equipment inside your production line. This process should begin by composting the organic materials that you’ll be using to produce your fertilizer. That’s something that can be done having a fermentation tank.
Tanks Permit you to Prepare Materials for the following Stage of Production
In order to produce animal manure fertilizer which you can use and sold, you’ll have to prepare the type of material you’ll be working with for the next stage from the production process. A fermentation tank is a wonderful way to get these materials ready for the upcoming step from the process.
While composting can take a long time, using a fermentation vessel will help you to streamline the method. Together with the right equipment, you’ll have the ability to accomplish more and use time that you do have as efficiently as you can.
You Are Able To Boost Your Fertilizer
An additional benefit of a fermentation tank is that it provides you with the opportunity to add materials that can ultimately increase your fertilizer and improve its overall effectiveness. For instance, you can add helpful fungi and bacteria in the mixture.
When you deal with a tank, you’ll be able to produce a better product. Bacteria can perform a lot to improve the overall quality of your fertilizer. You’ll be capable of try to manufacture organic fertilizer that suits very high standards of quality.
The Fertilizer Will Probably Be Maintained
A tank uses shifts in temperature to quickly decompose the materials used in the creation of fertilizer. After the procedure is complete, the temperature will shift again so that you can maintain the fertilizer. This will likely be sure that the product still meets high standards of quality after it is ready for release.
Composting is surely an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process, it isn’t a great choice for large scale operations. A fertilizer tank will help to streamline this important step in the process while ensuring the maintenance of your fertilizer that may be produced.
The Tank Prevents Caking
Caking fertilizer is yet another issue you could encounter in these sorts of production lines. If you’re searching for a means of avoiding these kinds of problems, working with a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, by using a tank, you can keep caking from happening from the beginning.
When your goal is usually to produce good quality organic fertilizer within your plant, getting the right tools are crucial. Using a tank, you’ll have the ability to accelerate the production process while avoiding many common problems.
Using a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to ensure that you invest in the appropriate fertilizer tank. Find a tank that will give you excellent results.
The pig manure organic fertilizer producing line is a series of production equipment that uses pig manure as raw material to ferment and process high-tech equipment to make organic fertilizer. Pig manure organic fertilizer production line adopts advanced production technology to provide 1-100 tons/hour organic fertilizer production line.
The pig manure of the pig farm contains 15% organic matter, low total nutrient content, 0.5 to 0.6% nitrogen, 0.45 to 0.5% phosphorus, and 0.35 to 0.45% potassium (specifically subject to local pig manure testing results). Pig manure has a finer texture and a more complex composition. It contains protein, fat, organic acids, cellulose, hemicellulose and inorganic salts. Pig manure contains more nitrogen and the ratio of carbon to nitrogen is small (14:1). It is generally easily decomposed by microorganisms and releases nutrients that can be absorbed and utilized by crops. It is a good farm manure and a good quality for fertilizing and improving soil. Organic fertilizer resources. However, most pig farms use water to flush the manure to clean the manure, which makes the production of pig manure accompanied by a large amount of sewage. Therefore, it is necessary to separate its solid and liquid, and the manure can be composted. The manure is fermented, and the aerobic and anaerobic microorganisms contained in the external bacterial agent are used to decompose the organic matter in the pig manure that is not easy to be directly used by the crop into small molecular substances. (Inorganic salts and minerals), and achieve the purpose of deodorizing, killing insect eggs and killing diseases during the fermentation of pig manure. The materials obtained in the final fermentation are fully decomposed, and when used as fertilizer, there will be no burning phenomenon, which is safe used as fertilizer.
Product advantages of pig manure organic fertilizer production line
①Fermentation of raw materials—②Automatic batching of raw materials with computer belt scales—-③Crushing and mixing—–④Disc granulation, drum granulation—–⑤Drying machine to dry organic fertilizer granules —⑥The cooler cools the organic fertilizer particles—–⑦The sieving machine screens out the qualified organic fertilizer particles—–⑧The coating machine coating particles are smoother—-⑨Packing scale automatic filling Organic fertilizer particles—⑩Sealing
With the development of economy and technology, animal husbandry has gradually changed from family operation to farm operation. A farm has tens of thousands or even hundreds of thousands of livestock. Large-scale breeding can centrally manage livestock, reduce breeding costs, and improve meat quality. However, although the number of livestock has increased significantly, there is also the problem of waste pollution. If these manures are not properly treated, it will affect the surrounding geological structure.
Today I want to introduce how pig manure is fermented into organic fertilizer? The steps for preparing organic fertilizer from pig manure are: mixing raw materials and auxiliary materials, adjusting the C/N ratio and water content, adding EM microbial agent to fully mix, then composting decay heat, fully reacting, crushing, screening, adding trace elements, and finally packaging. Let us understand the specific steps and methods.
First, you need tools and materials:
Fermentation material: healthy and fresh pig manure. Tool: fertilizer blender. Plastic container or cement tank, plastic film, grinder, shovel. Fermentation strain: starter. Ingredients: Recipe 1: 1000 kg of dry manure, 3-5 kg of biological starter for livestock and poultry manure. Formula 2: 700 kg of wet manure, 300 kg of wheat bran or rice bran or straw powder, 3-5 kg of biological leavening agent.
The specific operation process is as follows:
Prepare 1000 kg of fermentation raw materials in proportion and use them as fermentation raw materials;
Pour 3-5kg of biological starter into 350kg of water to dilute and stir evenly. The dilution water is preferably well water or river water. If it is tap water, please leave it for 24 hours before using it;
If there is a blender: mix the feces for 2 minutes, then pour the fermentation broth diluent, and stir for 6 minutes. Without stirrer: Use a spatula to stir the mixture from one point to several points. First, add a small amount of fermentation broth dilution liquid to a small amount of fermentation raw materials and stir evenly until there are no lumps, then add a small amount of fermentation raw materials to the remaining fermentation raw materials and stir until there are no lumps. (Note: Increase or decrease the amount of dilution water according to the degree of dryness and wetness of the fermentation raw materials. The amount of water used in the diluted fermentation broth should be about 35% of the fermentation raw materials. When mixed into a ball, it is best to hold it in your hand. If you see Water but no dripping water. Note: more water tends to become sour, and less fermentation is impermeable. If the fermentation raw materials are wet, reduce the amount of dilution water.)
Put the mixed fermentation raw materials into a plastic container or cement tank, and finally fill it tightly. After venting the air, seal it with a plastic film. They must be completely sealed. The suitable temperature is 25-35℃, and the fermentation is 5-10 days (generally 5 days in summer, 7 days in spring and autumn, and 10 days in winter). Pay attention to control the temperature and time until there is no peculiar smell. If the pig manure organic fertilizer contains alcohol, the fermentation will be successful.
The benefits of using pig manure organic fertilizer:
In the process of pig manure fermentation, it can effectively kill the parasitic eggs and pathogenic bacteria in pig manure to prevent damage to crops.
Since the fermented pig manure is fully decomposed, the phenomenon of burning roots and seedlings is eliminated, and it is safer.
The fermentation process also decomposes the high molecular weight organic matter contained in pig manure into inorganic salts and minerals, which can be directly used by crops and produce bacterial metabolites to enrich the nutrients of pig manure. More importantly, the fermentation process is also a biological deodorization process. Fermented pig manure has no peculiar smell and is more environmentally friendly.