Double roller granulator for compound fertilizer production line

Twin roll granulator is famous in the fertilizer production industry for dry granulation. It requires the moisture content of the material to be less than 5%. In addition, the roller press granulator is suitable for the production of special compound fertilizers of high, medium and low concern, such as the production of diammonium phosphate, nitrogen, phosphorus and potassium, and urea fertilizers.

6 t/h fertilizer production line for making bio fertilizer granules
the design of biofertilizer making plant

Therefore, the double-roll extrusion granulator is the key equipment of the npk production line. Also, you can change the shape of the fertilizer by assembling different rollers. Reasonable design, low energy consumption, perfectly meet your requirements for compound fertilizer granulation process.

In general, a twin roll granulator includes 4 main components.

• The frame part is an integral structure made of high-quality carbon steel plate. All other parts need to be assembled in the rack section. Also, there are holes around the machine. Easy to unload and transport.
• The transmission part refers to the motor drive pulley, V-belt and reducer. This part mainly provides force when the double-roller granulator is working.
• The extrusion granulation part is the key part of the drum granulator. In a complete twin roll granulator there are two rolls which compress the powdered material into large pieces.

• The crushing and separation part is to crush the extruded large flakes into uniform particles. The off-spec fertilizer granules are then separated and need to be returned to the granulation section.
Why choose a twin-roller granulator to produce granular fertilizer?
•Widely applicable to various raw materials. You can not only use twin roll processing machines on npk fertilizer production lines. But it is very applicable in pharmaceutical, chemical, metallurgy, coal, feed and other industries.

• Reduced investment. Extrusion granulators make fertilizer granules at room temperature. So you don’t buy fertilizer dryers and coolers.
• No waste pollution discharge. Our drum granulator uses electricity as the main power. Therefore, the pollution to the environment will be reduced.
• High granulation rate. The ball forming rate of the double-roll granulator is over 90%.

More detailed info, welcome go to https://www.fertilizer-plants.com/

How to Buy a Compound Fertilizer Production Equipment at the Factory Price?

Buying a compound fertilizer production equipment in a factory cost is not straightforward. There are numerous manufacturers over there. How do you pick the best manufacturer? In addition, there are numerous online marketplaces? How will you pick the best online marketplace?

The cheaper you will get your chemical fertilizer production unit, the higher your potential returns. Buying directly from the producer removes the middlemen. It is easy to use the internet to buy compound fertilizer production equipment from manufacturers from around the globe.

Read on to learn how to buy compound fertilizer production equipment at factory price:

Opt for Domestic Manufacturers or Overseas Manufacturers

It really is cheaper to purchase directly from the npk plant machine supplier. You, therefore, have to choose between domestic and overseas manufacturers. You will probably get lower prices from overseas manufacturers. It really is, however, hard to use overseas manufacturers as a consequence of language barriers and reduce manufacturer standards.

Domestic manufacturers, alternatively, maintain higher manufacturing quality and supply faster shipping times. It really is, however, costly to apply certain domestic manufacturers. It is actually, therefore, easier to compare the values of both domestic and overseas manufacturers.

The large-scale plant for compound fertilizer production
The design of compound fertilizer production line

Identify Potential Manufacturers

It can be time for the greatest manufacturer of compound fertilizer production equipment. It could, however, make time to locate the best manufacturer. Picking a reliable and communicative manufacturer is vital to the achievements your business. Ensure the manufacturer is a great fit to your fertilizer business ideas.

You can utilize online directories to find the best manufacturers. The online directories list the very best manufacturers from around the globe. You can go with a good manufacturer within these online directories. Also you can get recommendations from industry contacts and your friends and family.

Get Quotes

Once you see potential manufacturers, you can now inquire further for quotes. The makers rarely post their fertilizer granulator machine price on his or her websites. You will need to request a free quote. It is possible to compare the quotes of the chosen manufacturers.

Do not, however, send the manufacturer a long email because they get several quotations requests daily. It is best to deliver them a shorter and clear email. You may compare their quotes to discover an inexpensive manufacturer. The producer can save you money.

Negotiate Discounts

Lots of manufacturers are prepared to strike an agreement because of their clients. After you have the price offer through the manufacturer, usually do not rush to take their first price offer. It is better to negotiate. For this reason it is much better to speak to multiple manufacturers.

NPK fertilizer production line
The design of NPK fertilizer making plant

You can utilize online marketplaces to discover affordable manufacturers. Online marketplaces facilitate trade between retailers, wholesalers, and manufacturers. You may also post your listing on an online marketplace to know manufacturers relating to your needs. You may get affordable prices on these online marketplaces.

Conclusion

It will require time and energy to locate compound fertilizer production equipment in a factory price. It is far better to buy it from the maker. Employing a manufacturer eliminates the middleman. The npk chemical fertilizer plant manufacturers can, therefore, sell you their compound fertilizer production equipment at factory price.

A Summary Of The Compound Fertilizer Production Process

When referencing compound fertilizer, this is simply a type of fertilizer which includes 2 or more components. When you have ever used NPK fertilizer, this is amongst the many types that are offered. Of all of the nutrients that happen to be included with these different fertilizers, nitrogen is usually the most essential. Potassium and phosphorus also play a vital role in producing most crops. However, there are so many others which might be useful, based on the crops you might be growing within the period that you are currently doing the planting. The following is an overview of just how the compound fertilizer production process works if you are considering this being a project that for you to do all on your own.

Compound Fertilizer Production Process

This starts off with storage bins that can have an abundance of powdery components. These are the basic nutrients that might be combined together, usually as appellate, that will then decompose in the ground as soon as they are spread to the surface. Production plants are often quite large. It can involve a variety of components. This will include a fertilizer crusher, packing machine, fertilizer mixer, and dryer that may make sure that excess moisture is removed. Furthermore, a rotary screener is frequently used to filter the types of materials. By removing unwanted components, your fertilizer will likely be pure and may produce the best results.

The design of compound fertilizer production line
3 t/h compound fertilizer production line

The Blending Technique For Producing Granules

Blending every one of these materials together can either be completed manually, or it might involve an even more complex process. A lot of the production systems today are controlled by computers. This may cause the combination in the different nutrients very exact. Whether this can be a large-scale system, or one built to produce just a few a lot of fertilizer annually, you will need a space to put everything. It must also be arranged, including conveyor belts, which will help inside the production process. The blending method is the procedure for weighing materials that you are used to produce the fertilizer pellets. These will likely then be combined together, rotated, and ultimately processed into compound fertilizer pellets which can be used or store.

In Which The Blending Occurs

This typically occurs on the inside of a rotating drum granulation machine. The rotating cylinder will probably not merely mix the numerous components and definitely will also be involved within the formation of the pellets. This will be a significant element of your compound fertilizer granulation line that could work nearly 24 hours a day. The blending process, given that the measurements are already done efficiently, will cause a highly efficient fertilizer for your personal business. In some instances, you may produce as much is 20 a lot of this product every hour. This is great for large-scale operations, or firms that have multiple properties where several types of crops are grown.

The large-scale plant for compound fertilizer production
The design of compound fertilizer production line

From start to finish, the compound fertilizer production process is very elaborate. It calls for all the components that were mentioned. Having an ample availability of nutrients to use, and the machinery to complete the task, producing 1000s of plenty of this product is extremely easy to accomplish. Should you would prefer not to purchase your compound fertilizer making machines from third-party source, obtaining one of these brilliant systems could be advantageous. While the initial expense is high, they will often buy themselves within a long period, which makes this an intelligent and profitable decision to create.

A Summary Of The Compound Fertilizer Production Process

When referencing compound fertilizer, this is merely a kind of fertilizer that has several components. When you have ever used NPK fertilizer, this is among the many types that are available. Of all the nutrients which can be put into these different fertilizers, nitrogen is often the most essential. Potassium and phosphorus also play an important role in producing most crops. However, there are plenty of others that may be useful, depending on the crops you will be growing within the time of the year you are doing the planting. Is a review of the way the compound fertilizer production process works if you are considering this as a project that for you to do all by yourself.

Compound Fertilizer Production Process

This all begins with storage bins which will have an abundance of powdery components. These are the basic nutrients that might be combined together, usually in the form of appellate, which will then decompose in the earth when they are spread to the surface. Compond fertilizer production plants are usually quite large. It will involve numerous components. This may incorporate a fertilizer crusher, packing machine, fertilizer mixer, and dryer that may make certain that excess moisture is taken off. Furthermore, a rotary screener is often employed to filter materials. By removing unwanted components, your fertilizer will be pure and may produce ideal results.

Compound fertilizer production line for large fertilizer plant
Compound fertilizer making plant design

The Blending Method For Producing Granules

Blending all of these materials together may either be done manually, or it may involve a far more complex process. Many of the production systems today are controlled by computers. As a result the mixture in the different nutrients very exact. Whether this is a large-scale system, or one built to produce only some a great deal of fertilizer a year, you might need a space to set everything. It must also be arranged, detailed with conveyor belts, which can help in the production process of compound fertilizer. The blending method is the procedure for weighing the types of materials that you may be used to make the fertilizer pellets. These will be combined together, rotated, and ultimately processed into pellets which you can use or store.

Where Blending Occurs

This typically occurs inside of a rotating drum granulation machine. The rotating cylinder will almost certainly not simply mix the different components but will also be involved in the formation in the pellets. This could be a significant part of your compound fertilizer granulation line which may work nearly twenty-four hours a day. The blending process, given that the measurements have been done right, will result in a highly efficient fertilizer to your business. In some instances, it is possible to produce as much is 20 a great deal of this material every hour. This is perfect for large-scale production of compound fertilizer, or businesses that have multiple properties where various kinds of crops are grown.

Granular fertilizer production line in compound fertilizer plant
Production line for granular compound fertilizer

From beginning to end, the compound fertilizer production process is quite elaborate. It calls for every one of the components that were mentioned. By having an ample supply of nutrients to utilize, and the compound fertilizer making machinery to do the job, producing a large number of tons of this product is incredibly very easy to accomplish. If you would like not to buy your fertilizer from third-party source, obtaining one of those systems can be advantageous. Even though initial expense is high, they are going to often purchase themselves within several years, making this a sensible and profitable decision to create.