Organic Fertilizer Producing

How to Choose The Right Organic Fertilizer Compost Machine?

An increasing number of medium and large-scale farmswant to process poultry and livestock manure into organic fertilizer for sale. One crucial aspect of organic fertilizer production is the fermentation of organic materials. During fermentation, the raw materials need to be turned, allowing for proper aeration, decomposition, and moisture reduction. Thus, the use of specialized equipment becomes essential in the industrial production on a big scale. In this blog, we will briefly describe the common types of compost machines available on the market and their suitable applications.

Trench Type Compost Turner

Construction Requirement: This machine requires fermentation grooves, which can work alternately between multiple grooves, reducing investment costs.
Turning Depth: 0.8-1.8 meters; Turning Width: 3-6 meters.
Applicable Scenario: It is suitable for farms processing over 20 tons of organic materials daily, and producing above 6000 tons of organic fertilizer annually. The composter operates without requiring manual labor.

groove type fertilizer composting equipment

Wheel Type Compost Turner

Facility Requirements: The compost equipment requires sturdy walls, and does indoor operation. Besides, it issuitable for deep turning tasks.
Turning Span: Up to 30meters wide; Turning Depth: 1.5-3 meters.
Applicable Scenario: It is ideal for farms processing over 30 tons of organic materials daily,and producing 10,000 to 20,000 tons of organic fertilizer This compost turner operates automatically, without the need for manual labor.

Aniaml manure fermentation with SX large compost turner — Animal manure fermentation with SX large compost turner

Double Wheel Hydraulic Lifting Compost Turner

Click here for more details!

Facility Requirements: It is similar to the wheel type composter, which requires sturdy walls and indoor operation.
Efficiency: It has extremely high efficiency due to the simultaneous operation of two wheels.
Applicable Scenario: It is suitable for farms processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. The turner operates automatically, without the need for manual labor.

Chain Plate Fermentation Turner

Construction Requirement: It requires fermentation troughs and mobile vehicles, so it can work alternately between multiple trough
Speed: It has fast movement; Turning depth can reach 2 meters; It’ssuitable for deep groove
Applicable Scenario: It’s suitable for small fermentation sites with deep tanks, processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. It operates automatically, without the need for manual labor.

Crawler Type Compost Turner

Facility Requirements: There is no need for tanks, and it can just form the compost into piles.
Turning Distance: 0.8-1 meter; Turning height: 0.6-1.8 meters. It is cost-effective and easy to expand.
Special Feature: Our company can equip with a cabin to shield workers from odors during operation.
Applicable Scenario: It is suitable for farms processing over 5 tons of organic materials daily, and producing around 3000 tons of organic fertilizer annually. One worker is required to operate the machine during its operation.

Moving Type Compost Turner

Facility Requirements: It is similar to crawler type compost turner. And, iteliminates the need for construction projects, saving space and costs.
Applicable Scenario: It suitable for farms processing 3-4 tons of organic materials daily. One worker is required to operate the machine during its operation.

There is another compost machine for automatic production. We can customize 5-150m³ different capacity and different forms (horizontal, vertical) of fermentation pot. You can visit this page for more details!

Conclusion

When choosing the appropriate organic fertilizer fermentation turner, it is crucial to consider factors such as processing capacity, available space, investment budget, and labor requirements. We can help you optimize the organic fertilizer production process. You can click: https://www.fertilizerproductequipment.com/bio-composter-machine/ for more information.

How To Produce Wine Waste Organic Fertilizer

The organic fertilizer produced with distiller’s grain bran contains a large amount of lactic acid bacteria, yeast and other complex flora, and is an ideal organic fertilizer starter. Available nutrients and beneficial microbial populations.

Distiller’s grain bran has high organic matter content and low nutrient content. If you want to ferment it into a qualified organic fertilizer, it is recommended to ferment it with materials with high nutrient content such as manure or cake. In addition, distiller’s grains must pass through professional distiller’s grains organic fertilizer production equipment to produce organic fertilizers after aerobic fermentation.

Wine waste organic fertilizer making system for sale

Processing distiller’s grains into commercial organic fertilizers requires two steps: the early fermentation and processing part and the deep processing and granulation part. Fermentation turning machine, organic fertilizer pulverizer, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor and other equipment are required. Go here for organic fertilizer making equipment

Distiller’s grain organic fertilizer production line configuration:

Related equipment used in organic fertilizer production

A complete organic fertilizer making line of wine waste: chicken manure dehydrator, fermentation turning machine, semi-wet material pulverizer, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.
low cost plan for organic fertilizer making from distiller’s grain: semi-wet material pulverizer, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
Simplest organic fertilizer preparation system: semi-wet material pulverizer, horizontal mixer, granulator/drum screener, packaging equipment.

If you want to know more about organic fertilizer making, you can visit https://fertilizerequipmentmanufacturer.com/organic-fertilizer-production-equipment/

How To Control The Temperature In Organic Fertilizer Compost

The temperature, humidity, PH value and C/N ratio of the compost during the fermentation process are important factors affecting the effect of the compost. The temperature during the fermentation process of organic fertilizer can be summarized as follows: the temperature rises steadily in the early stage, the high temperature in the middle part remains moderate, and the temperature decreases slowly in the later stage, and the temperature control directly affects the maturity of organic fertilizer in the later stage.

Today, mainly explain how to control the temperature in the organic fertilizer fermentation

The compost temperature of organic fertilizers is mainly controlled by pile turning and forced ventilation. Here, SX can provide you with processional compost turner. In the early stage of fermentation, even if the temperature of the fermentation is slow or even does not rise, the pile must be turned or ventilated after 48 hours to avoid the formation of an anaerobic environment in the high temperature stage. When the pile temperature is lower than 50°C, the pile should be turned in time (the reduction of oxygen will cause the reaction in the pile to gradually decrease, thereby reducing the temperature), increase the pile temperature, promote the decomposition of organic matter and kill harmful microorganisms. In the late stage of fermentation, once the temperature exceeds 65°C, The pile must be turned in time to prevent carbonization and ammoniation of organic matter. Click here to learn more.

During aerobic fermentation, temperature control is very important. If the temperature is too low, the maturity standard will not be met. If the temperature is too high, the nutrients in the compost will be easily lost. The temperature in the compost is within 30 cm from the outside to the inside. Therefore, the metal rod of the thermometer used to measure the temperature must be longer than 30 cm. When measuring, it must be inserted into the compost for more than 30 cm to correctly reflect the fermentation temperature of the compost. In SX, we also have compost machine with temperature monitor on sale, It is in-vessel fermentation tank.

Horizontal fermentation tank for organic fertilizer production

How to read the compost temperature
1. When reading the temperature, make sure the thermometer goes deep into the pile, leave the thermometer for a while to allow the temperature to stabilize before taking the reading, then move it to a new location (including several locations at different depths from the top edge ).
2. The temperature of the pile depends mainly on the moisture content and chemical composition of the raw material components.
3. There is a certain gradient in the change of fermentation temperature. For the system with bottom ventilation, the highest temperature is about 2/3 of the bottom or higher.

If you want to get more information, you can visit https://fertilizerequipmentmanufacturer.com/compost-fertilizer-making-machine/

Importance Of Bio Fertilizer Production

The products produced by bio-organic fertilizer equipment are made of fresh chicken and pig manure, without any chemical ingredients. However, chickens and pigs have poor digestibility and can only consume 25% of the nutrients. Feces are discharged, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

Bio-organic fertilizer refers to a type of microbial fertilizer and organic fertilizer that is composed of specific functional microorganisms and organic materials that are mainly sourced from animal and plant residues (such as livestock and poultry manure, crop straw, etc.) and have been harmlessly treated and decomposed. Fertilizer with fertilizer effect.

1. Advantages of bio-organic fertilizer fermentation process

In the production process of bio-organic fertilizer, it is necessary to effectively control the factors affecting the fermentation of organic waste and the reproduction of microorganisms. The main influencing factors are organic matter content, moisture content, carbon-nitrogen ratio, oxygen concentration, temperature and pH in the composting process On the one hand, through the control of various factors, the carbon-nitrogen ratio, temperature, humidity, pH value, oxygen and other nutrients necessary for the growth and reproduction of various microbial strains are met; on the other hand, different nutrients Fertilizer content can produce different effects. For example, high carbon content can help soil fungi increase, nitrogen can help soil bacteria increase, and calcium has obvious effects on crop disease resistance.
The stench produced by bio-organic fertilizer composting needs to be prevented and controlled to avoid secondary pollution. Adding fermentation agents or fast-decomposing bacteria to the compost can reduce the stench in a short period of time, and the sensory effect is better; or The malodorous gas produced by the composting field is treated with biological deodorization technology.

Bio fertilizer compostied by crawler type compost turner

SX fermentation equipment plays an important role in the harmless treatment of raw materials, preventing organic waste from polluting soil and crops.
The finished product of the SX bio-organic fertilizer production line has been analyzed and tested, and its organic matter, humic acid, nitrogen, phosphorus, potassium and other trace elements, and the number of viable bacteria should meet or exceed the national standard.

So bio fertilizer production is popular with fertilizer manufacturer. If you need more information, you can visit https://fertilizerequipmentmanufacturer.com/how-to-make-bio-fertilizer-from-cow-dung/

2. the market prospect of bio-organic fertilizer equipment

Abundant resources
Biological manure is the wealth and resources of the society just like petroleum, coal and ore. my country has a vast territory and rich raw material resources for organic fertilizer production lines.

High quality fertilizer
Taking livestock excrement as an example, the final urine excreted by a pig in one year, combined with bedding material, can produce 2000-2500kg high-quality organic fertilizer, which contains 11%-12% organic matter, 0.45% nitrogen, and 0.19% phosphorus pentoxide. , Potassium oxide 0.6%, enough fertilizer for one mu of land throughout the year, these organic fertilizers are rich in nitrogen, phosphorus, potassium and other nutrients, the content is more than 6%, and the organic matter content is more than 35%, all of which are higher than the national standard . SX can provide you with high-quality bio-fertilizer production equipment
High output
A bio-organic fertilizer production line has an annual production capacity of 30,000 tons and an annual manure processing capacity of 80,000 cubic meters.
Large market demand
The production of bio-organic fertilizers can not only meet the needs of local fertilizers, but also meet the needs of surrounding markets. Bio-organic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, lawns, and soil improvement, with good results.

Go here to learn more

Maintenance Method Of Chicken Manure Fertilizer Fermentation Turner

After the chicken manure organic fertilizer turner works for one season, replace the gear oil of the reduction box, check the bearings of each part, disassemble and clean, apply new butter, and install it. If the wear is serious, it should be replaced.
Remove the dust cover on the equipment of the chicken manure fermentation, check and tighten the bolts on each transmission rod, and prevent the parts from being worn and scrapped due to the loose bolts on the transmission rod causing the transmission of various parts to be in place.
Chicken manure fertilizer compost making
Remove the seat of the cab of the chicken manure windrow composter and the cover under the seat, and check and tighten the bolts on the drive shaft. Prevent the shaft body from being tilted and twisted and scrapped due to the loosening of the bolts on the drive shaft seat.
When you start chicken litter composting in winter, antifreeze should be added to the water tank. If antifreeze is not added, warm water should be added before operation. After operation, the water in the water tank, body and cooler should be drained to prevent freezing.
Check whether the electrical appliance works normally, whether the circuit insulation performance is good, and replace the connected wires if necessary.
Crawler type compost turner for chicken manure process
If you use scrawler type compost turner. Regularly check the tension of the drive belt, adjust the tension if necessary, and check whether the belt is broken, worn or other signs of aging, and the belt can be replaced if necessary. Check the belt running path and make sure that there is no obstruction between the other parts of the engine and the belt. After replacing the belt, the new belt should be readjusted after two or three weeks of use to eliminate slack.
When the organic fertilizer turner operates for a long time, the exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.If you need more detalis of chciken composting machine, you can visit https://fertilizerequipmentmanufacturer.com/chicken-manure-composting-system/

Things You Need To Focus On About Windrow Composting

The windrow compost turning machine can be said to be the core equipment in the current organic fertilizer production process. It can control the fermentation temperature and the moisture in the stack during the windrow fermentation process. At present, the more advanced compost machines on the market can achieve no dead angle turning, and can complete the composting operation of all materials in one workflow.

So is there anything that needs to be paid attention to in the process of using the windrow compost turning machine to ferment organic fertilizer?

1. Pay attention to the temperature, oxygen content and moisture content in the fermentation raw materials. Temperature, oxygen and moisture are directly related to the windrow fermentation cycle of organic fertilizers and the quality of the finished product. Therefore, special attention should be paid to these three aspects when using a turning machine to ferment organic fertilizers. The purpose of the turning operation is to control the temperature, increase the oxygen content in the material, and reduce the moisture content, but it is also necessary to pay attention not to turn too frequently, so as not to affect the temperature increase in the stack. Click here for more details

2. The stacking should not be too high. When using a turner for fermentation, the width of the windrows can be determined according to the output. The height of the compost should be between 0.8 and 1.5 meters. If the height of the compost is too high, it will affect the air permeability of the raw materials, resulting in oxygen content in the stack. Insufficient amount affects fermentation.

Windrow-compost-turner-for-organic-waste

3. Pay attention to the freshness of the raw materials. If the raw materials are stored for too long, anaerobic conditions may be formed. Under the anaerobic state, the organic matter content in the raw materials will gradually decrease, which will affect the quality of the finished products. If such raw materials are used to ferment organic fertilizer, attention should be paid to adding fresh raw materials for adjustment.

4. Pay attention to the turning time of windrow composting. When using a turning and throwing machine for fermentation, it usually takes 10-15 days for the initial fermentation to decompose. The turning and throwing time can be determined according to the temperature in the stack. It is tossed a second time, followed by a second aging and fermentation, usually 3-7 days.

5. Pay attention to the nature of the fermentation raw materials. There are many raw materials that can be used to ferment organic fertilizers, such as grass and wood fragments, crop straw, livestock and poultry manure, etc., but the carbon and nitrogen ratios in different raw materials are different, and the fermentation cycle is also different. To ensure the quality of the finished product after fermentation, targeted adjustments should be made before fermentation, which can be applied after mixing different raw materials evenly.

If you need more information of windrow composting, you can visit https://fertilizerequipmentmanufacturer.com/compost-windrow-turner-for-sale/

Tips for Choosing Compost Turner

Functions of Compost Turner

Compost turner has become the core equipment of dynamic aerobic composting in virtue of the important effects on compost and fermentation.

Mixing function in tempering of raw materials: in composting, it is necessary to add some minor ingredients in order to adjust the carbon nitrogen ratio, pH value and water content of raw materials. Main raw materials and minor ingredients that are put together according to certain proportion could be mixed uniformly by professional compost turner for better tempering.

Adjusting the temperature of raw material piles: during the working process, compost turning machine can make raw materials fully contracts and mixture with air, which can adjust the temperature of piles conveniently. Air helps aerobic microorganisms to produce fermentation heat actively, pile temperature rising. Meanwhile, if piles temperature is high, turning piles can bring the supply of fresh air, which can lower the temperature. And various beneficial microorganisms grow and breed in the adaptive temperature range.
Improving the permeability of ingredient piles: composting system can also crush the stick and ropy raw materials into small mass, making piles fluffy, stretchy, and with appropriate porosity, which has been an important standard to measure the performance of compost turner.

Adjusting the moisture of raw material piles: The water content of raw materials for fermentation should be controlled within 55%. In the fermentation process, biochemical reaction would generate new water while the consumption of microorganism to raw materials also cause water dissociate due to losing carrier. And using composting machine to turn piles could emit vapour compulsorily
Realizing the special requirement of composting process: For instance, compost turn could realize the requirements of crushing raw materials or mensurable shifting. Go here to know more about compost turner

Tips for Choosing Compost Turner

Whether you’re just entering the market, or are experienced with composting and looking to grow your operation, questions always arise as to what type of compost turner would best fit your needs and bottom line.The choices would narrow substantially after considering the factors, conditions and objectives of the composting operation.

When purchasing a compost turner, evaluate the equipment with regard to the safety of the operator, other site workers and bystanders. As a minimum, make sure the equipment has the CE mark.
The output of a compost turner is determined by its working travel speed and the size of the windrow that it can handle. Larger and more powerful machines generally have greater throughput rates because they process larger raw material piles, so readers could choose it according to the required material piles turning throughput.
Also consider the aisle space required by the compost turner. Self-driven compost turners need less aisle space than towed models.
Cost and budget, of course, also affect the choice of composting equipment. The machine with larger throughout and capacity would have higher prices, so choose one suitable for your requirement and budget.

In brief, compost turner accelerates composting in several ways. It mixes the composting mass, breaks apart particles, disturbs pockets of irregular materials and disperses moisture, nutrients and organisms. if you need it, you can check https://fertilizerequipmentmanufacturer.com/organic-fertilizer-compost-turner/ to get it.

Can Fertilizer Fermentation Tank Finish Composting in 8 Hours

The organic fertilizer fermentation tank is very popular in the organic fertilizer market due to its small footprint, fast heating, high fermentation efficiency, good sealing and no secondary pollution to the surrounding environment. In order to attract customers, some businesses claim that the organic fertilizer fermentation tank they produce can quickly complete fermentation in only 8 hours. Is this credible?

Fermentation principle of organic fertilizer

Fermentation of organic fertilizer is to mix a certain proportion of compost base material and filler, and under appropriate temperature, humidity and ventilation conditions, the organic matter is degraded by microorganisms to form stable humus and minerals and other beneficial substances that are easily absorbed by soil and plants . This is also called aerobic fermentation.

The entire fermentation process is the process of death, replacement and morphological transformation of various organisms and microorganisms in the material. Whether from the perspective of biology, thermodynamics or material transformation, these reactions cannot be completed in a few hours.

Using the In- vessel fermentation tank, the temperature rises quickly, and the fermentation process is advanced. However, the claim that some manufacturers advertise that the fermentation can be completed in only 8 hours is completely wrong. 8 hours only kills the parasites and worms in the organic fertilizer raw materials. Pathogenic microorganisms and harmful bacteria have realized the harmless treatment of raw materials, and the fermentation is far from complete. Click here to know more about composting of fertilizer fermentation tank.

Under normal circumstances, it takes 20 days to complete the fermentation of organic fertilizers using organic fertilizer fermenters, and in order to continue to decompose difficult-to-degrade substances and make the nutrients of organic fertilizers more stable, after unloading from the fermenter, try to decompose as much as possible. Aging for a while.

Advantages of organic fertilizer fermenter

Fermentation tanks are very popular in the market, what are the advantages?

Small space occupation: Compared with the traditional fermentation method of stacking materials on the ground, the space occupation of fermentation pot is very small.
Environmental protection: Equipped with odor treatment equipment, the odor generated during the in- vesssel fermentation process is collected and processed in a centralized manner, which can realize the discharge of gas up to the standard, and will not cause secondary pollution to the surrounding environment.
High fermentation efficiency: The fermentation cycle takes less than days, which saves half the time compared to traditional fermentation methods.
Not affected by ambient temperature: Since the fermentation of organic fertilizer is related to temperature, the ambient temperature is lower than 10 degrees, it is difficult for the raw materials to heat up, the fermentation cycle becomes longer, and the fermentation will be affected. However, the main body of the fermentation tank adopts a thermal insulation design and is equipped with a heating system. The equipment can also operate normally in a low temperature environment, which solves the impact of ambient temperature on the fermentation process.

If you are interested in it, you can check https://fertilizerequipmentmanufacturer.com/horizontal-fermentation-tank/ for more information.

How To Purchase a Quality Chicken Manure Pellet Machine

Once you want to make chicken pellet fertilizer, now you can buy a chicken manure pellet machine. It is actually, however, important to select a quality chicken manure pellet machine. It can not simply produce high-quality chicken pellet fertilizers. It will also increase your productivity and boost your revenue.

Disc pelletizer for chiken manure fertilizer granulation

Keep reading to learn how to purchase a quality chicken manure pelleting machine:

Choose the best Manufacturer

Firstly, you must choose a reliable, experienced, and trusted manufacturer. Reputable manufacturers usually have many years of experience. They produce various kinds of machines. They hire skilled and experienced workers to enable them to design and provide their machines.

You will be, therefore, more likely to find high-quality chicken manure granulators from the good manufacturer. Provided you can pick the best manufacturer, the manufacturer can assist you select the best machine for your personal business. Moreover, the producer can provide you excellent discounts.

Inspect the equipment

Secondly, you must inspect the equipment before purchasing. It is advisable to see the machine operational before you make your selection. You can check out the facility from the seller to examine their machines. If their machines have been in great condition, you can choose them.

Moreover, when you are purchasing your chicken manure pellet machine online, it is possible to hire a professional to examine the machine for you. The expert will meet the seller to inspect the appliance. You will definitely get a report from the expert. The expert ensures the chicken manure granualting equipment is at excellent condition.

Get Multiple Quotes

Thirdly, the prices of those machines will help you know the quality of the equipment. Highest-quality machines can be more expensive. Usually do not, however, just pinpoint themost costly machines. If your business is still small, you possibly will not afford to purchase expensive machines.

You are able to, therefore, get multiple quotes from multiple manufacturers. After you obtain their quotes, you can still negotiate them. Some manufacturers might accept to lower their prices. When they can lower their prices, you will get the highest-quality machines at reasonable prices. Click here for more details

Get Recommendations

Furthermore, it will require time and plenty of effort to find the best chicken manure pellet machines available on the market. Luckily, a lot of people have used these machines for many years. They already have used machines from different manufacturers. So, they are aware of the ideal machines out there.

If you can get recommendations from all of these people, it will save you more money and time. They may even keep you from selecting the wrong machines. However, you ought to get recommendations from individuals with no vested interest. Many people recommend the ideal manure pelleting machines available on the market.

Internet Research

Last, however, not least, you can utilize the internet to discover high-quality chicken manure pellet machines. Manufacturers, companies, and even suppliers search on the internet to advertise their machines. They post their feedback from customers and customer reviews on their site. Search for them to know the standard of their machines. SX fertilizer granulator is made of high quality alloy steel and earn good feedback from customers.

You may even talk with multiple manufacturers online. Inquire further with regard to their customer references. Talk with their clients to find out the quality of their machines. If the manufacturer lacks customer references, there is no need to choose their machines.

These are the basic most effective ways for picking a high-quality chicken manure pellet machine. If you want to know more about chicken manure granulating machine, you can check https://fertilizerequipmentmanufacturer.com/chicken-manure-pellet-machine-for-sale/

Groove Type Compost Machine For Small Scale Fertilizer Fermentation

The small fermentation equipment turner is a mechanical equipment developed and produced based on dynamic composting. The early composting process was static composting, which was often converted into anaerobic fermentation due to insufficient oxygen supply, which would produce a large amount of odors such as hydrogen sulfide, and have Explosion risk, later in the middle of the last century, the German BACKHUS (Bakus) company developed a mechanical device to improve the oxygen supply and material shape in aerobic fermentation compost, called the fertilizer turning machine.

Windrow compost turner for small scale fermentation

Groove type compost turner is an ideal small scale compost turner, which is often called the guide rail turner. It can be used to ferment and turn over organic wastes such as livestock and poultry manure, sludge garbage, sugar mill filter mud, slag cake and straw sawdust, etc. It is widely used in fermentation and dehydration of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms,etc. Click here for details

Features of small fermentation equipment turning machine-groove type turning machine equipment:

1. It is suitable for aerobic fermentation and can be used with solar fermentation chamber, fermentation groove and transfer moving vehicle;

2. It can realize the function of one machine with multiple slots when used together with the mobile vehicle;

3. The matching fermentation trench can discharge materials continuously or in batches;

4. High efficiency, stable operation, sturdy and durable, evenly flipping;

5. Centralized control of the control cabinet, which can realize manual or automatic control functions;

6. Equipped with soft starter, low impact load when starting;

7. Equipped with gear-shifting hydraulic lifting system;

8. The teeth are sturdy and durable, and have the function of breaking and mixing materials.

If you want to know more about small scale composting machine, please check https://fertilizerequipmentmanufacturer.com/small-scale-composting/