How To Make Organic Fertilizer From Pig Manure?

Pig manure production process of organic fertilizer equipment


(1) Pulverization: After fermentation and storage for 1 day, pulverize, and dry, pulverize and sieve the fermented organic material with a compost manure crusher .


(2) Compounding and mixing: In the process of organic bio fertilizer making process, according to different soil conditions and different crops, inorganic nutrients and minerals with concentrated organic matter and trace elements are added, so that the fertilizer contains nutrients required for the growth of various plants. Elements such as nitrogen, phosphorus, potassium, sodium, manganese, zinc, copper, etc. According to the formula, nitrogen, phosphorus, potassium and fermented materials are mixed by computer in proportion, and then sent to the granulator for granulation. The formulations of organic and inorganic raw materials are mixed according to different series of products. Mix well in a fertilizer blending machine. If the ratio is 12%, about 12 tons.

Mixing machine fo organic fertilizer prodcution
organic blending machine for sale

(3) Granulation: Due to the production of biological fertilizers, organic matter is the main ingredient, with a lot of cellulose, poor forming conditions, and the addition of live bacterial groups with fertilizer-making function, and the production process is not suitable for contact with high temperatures. It is not suitable to use disc granulation and drum granulation in terms of material making methods, because these two processes require high grinding fineness of raw materials and high granulation moisture. Generally, the moisture content should reach about 30%. The load is large, the loss of effective bacteria is also large, and the ball formation rate is low (about 60% to 70%), the dust in the production process is large, and the operating environment is very poor.

Therefore, for the production of organic biological fertilizers, the dry granulation process for fertilizer should be used. The production is relatively good, the environmental extrusion has low requirements for raw material crushing, high forming rate (above 95%), low water content of the particles after opening, and low drying load, which can reduce the loss of effective bacteria, small dust, and operating environment. better. The compound fertilizer raw material adopts extrusion granulation. The raw materials enter the granulator, add an appropriate amount of water or steam, and bond to granulate. After granulation, the materials are sent to the dryer through the belt conveyor machine for drying. The particle diameter is 3.0-4.0mm, and the granulation rate is greater than 70%.


(4) Drying: In the production process of biological fertilizers, not only the water content of the formed granules generally exceeds the index, and low-temperature drying is required, but also after the organic raw materials are fermented, the water content is about 30% to 40%. The moisture content of the particles is generally between 15% and 20%, and the fertilizer quality index requires that the moisture content is less than 14%, and it needs to be dried. Therefore, the fertilizer drying process is an indispensable and important process in the production process of biological fertilizers, which directly affects the output, quality and energy consumption. It is very important to choose the model and specification of the dryer reasonably and control the process conditions.

6 t/h fertilizer production line for making bio fertilizer granules
the design of biofertilizer making plant

In order to avoid the death of effective live bacteria due to excessive temperature during the drying process, the drying temperature of the material should not be higher than 60°C (generally 50°C). The difference is generally not more than 130 ° C, it is best to control the temperature of the hot air in sections, which can improve the thermal efficiency and avoid the death of effective live bacteria.

According to these characteristics, it is more appropriate to choose a drum dryer machine, which is suitable for low temperature and low moisture drying, and can control the temperature of hot air entering in sections to ensure that the material temperature is not higher than the specified temperature during the entire drying process. It can also add a natural air cooling section, so that the material can be cooled immediately after drying, which has a multi-purpose function. It is very suitable for the drying of granular biological fertilizers with good air permeability. Affected by any damage, the residence time and feeding speed can be adjusted to achieve the best drying effect in your fertilizer manufacturing plant. Since most of the hot air can be recycled and the thermal efficiency is high, the heat source can be the steam provided by the biogas boiler.


There is a secondary granulation zone at the front of the dryer, and the material can be granulated in this zone. Then, the material is lifted up by the lifting plate to be fully dried. The humid hot air is extracted from the tail of the dryer through the pipeline through the exhaust fan, and enters the sedimentation chamber for sedimentation. It is pumped out and recycled by the water pump. After the secondary dust reduction treatment, the exhaust gas is discharged into the atmosphere through the chimney.


(6) Cooling: The dried material is sent to the rotary drum cooler through the belt conveyor for cooling. The cooling process is mainly to use the fan to send the natural air into the cooler through the pipeline to cool the material. The wind direction in the cooler is countercurrent. The exhaust gas pumped into the settling chamber through the fan and pipeline is treated like the drying exhaust gas and discharged into the atmosphere.


The cooled material enters the sieve, the large particle material is crushed and then enters the return belt together with the sieved powder to be transported to the granulator for re-granulation, and the finished product enters the automatic weighing and filling machine for packaging.


What You Should Know About The Production Of Organic Fertilizer?

What are the problems that need attention in the production process of organic fertilizers! First of all, the location of the organic fertilizer plant is very critical, it is best to be closer to the raw materials, the raw materials of organic fertilizer are generally locally sourced, if the supply of raw materials is guaranteed by long-term transportation, the cost will increase a lot.


After the raw materials enter the cattle manure fermentation machine to start fermentation, they should observe the moisture and temperature of the materials during the fermentation period at any time, control the changes in raw materials in time, make timely treatment, and use the aerobic composting machine to turn the pile to ensure the uniform and thorough fermentation of the materials. Fermentation bacteria can be added during fermentation to speed up the speed of fermentation, but it is not recommended to add other biological bacteria during this period, because the temperature of the material is very high during fermentation, and many beneficial bacteria cannot withstand the high temperature.


After the material is fermented by the fertilizer conveyor to the forklift silo for use, this silo is generally with speed regulation function, can be a good control of the feeding speed of the follow-up equipment, from the silo out of the mixer, this time can add a certain excipient to the raw materials, mixer We generally recommend designing two, one stirring and one discharging. Material mixed evenly into the crushing, crushing machine and the general crusher is not the same, because we need materials to maintain a certain amount of moisture, so the crusher to use semi-wet material crusher, this crusher for the material moisture in 20%-50%, can be fully competent for our organic fertilizer raw materials crushing.


Granulation is the whole production line most affect the final molding effect, the choice of organic fertiliser granulator is crucial, according to the different raw materials, the model we want to use is not the same, for example, we want to use cow feces as fertilizer, appropriately add some other organic substances (straw, sawdust, etc.), then our suggestion is the organic fertilizer tooth pelletizer, this model is the use of churning teeth and cylinder wall between the matching to make the material forced into granulation, so to some fiber coarser livestock and poultry manure effect is better. If our raw material is organic plus inorganic fertilizer, then we need to use organic fertilizer combination granulator, which can make the perfect combination of manufacturing granular fertilizer.


We all know that organic fertilizer needs to add a certain amount of biological bacteria, but high temperature will kill and reduce the survival of biological bacteria, so the control of temperature is crucial, if the yield is large, we generally recommend increasing drum dryer machine and reducing the temperature to ensure the survival of biological bacteria. It is also possible to consider adding a coating cylinder after drying to wrap the biobacterium directly on the surface of the material.

How To Turn Your Poultry Manure Into Organic Fertilizer?

The Ideal Design For Any Bio Fertilizer Production Line

An organic fertilizer production line could be helpful if you own one. Should you be constantly purchasing fertilizer for your crops, producing your very own might be a better solution. You can utilize existing organic materials on the farm to manufacture fertilizer. This may range from manure that you may have composted throughout the year. As long as you have got a production line that is designed to produce plenty of this material, you save money by performing it yourself. It’s important to experience a production line that is designed for maximum output. Is a review of the best design designed for an organic fertilizer production line.

granulation equipment for poulty manure

What Will You Discover On These Production Lines?

Many of these will contain many different components which will function in tandem together. This typically starts with adding the fertilizer on the fertilizer manufacturing machine through which it will probably be converted into pellets. There might be an area the location where the material will be sorted, shredded, and subsequently prepared. The compost, which will have already transformed into fertilizer, will be screened just before this conversion process. Mixing the fertilizer with many other materials may be needed to ensure the pellets to create. Once they have been solidified, it is possible to bag them, sell them, or utilize them for your own fertilizer manufacturing business plan.

Why Is It Vital That You Have Your Very Own Fertilizer Production Line?

It is important for larger firms that grow a substantial quantity of crops to get access to a fertilizer production line. Should you be acquiring the fertilizer from other companies, you will be likely paying excessive, particularly if have manure you could convert into fertilizer. Even though initial expense of these systems will be extremely high, they are going to greater than buy themselves throughout a few years. Furthermore, it gives you the opportunity to control the consistency in the fertilizer you are producing. Every one of these benefits can be yours if one makes this sort of investment.

The poultry manure fertilizer production line
fertilizer industry process flow diagram

The Most Effective Design To Get A Bio Fertilizer Production Line

The ideal design begins with a conveyor belt system. It is going to send the fabric into a crusher. From that point, it would move through a bucket elevator into the disc granulator. This may spin the content at maximum speed. As the pellets are designed, they will likely then be shipped to a drying machine. After that, they may enter a cooling machine, a grading screen component, and subsequently can be packaged or stored. When you have a fertilizer production line which utilizes most of these components, it will likely be highly efficient.

This summary of some great benefits of owning an organic fertilizer production line should assist you in making the proper decision. By comparing different firms that sell them, you will be able to purchase the best one. Once it is actually fully operational, you can produce an incredible number of fertilizer pellets. It is possible to sell many of them, but in most cases, you will probably use them for your own personal crops. It’s one of the most cost-effective approach to produce fertilizer pellets which you can use to enhance the crops that you grow annually.

Significance Of Choosing The Right Production Line For Creating Fetilizer From Animal Manure

Are you experiencing entry to horse, pig, or chicken manure? Would you like to put in place an organization making organic fertilizer with this manure? Organic fertilizer is in huge demand and it can be made from a variety of raw materials including various kinds of manual from cattle, goat, chicken, or some other animals.

Doing the work manually is just extremely hard since it takes lots of effort. This is why serious companies invest in a production line made to produce animal manure fertilizer  by means of pellets or powder from different kinds of animal manure. You will find several types of production lines for making organic fertilizer from animal manure. The real difference between various types of production lines is within their design and the caliber of materials employed for making various components.

When it comes to deciding on a production line, there are particular parameters that ought to be carefully considered for the best value for your money. Usually do not find the first production line you come across. Also, claims made around the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken using a grain of salt. You need to do your own personal research in order to make sure that you will be not buying something that will raise the operational costs and put you in a disadvantage.

The process of composting animal manure
animal manure composting machine for sale

Besides the main parameters like processing capacity of animal manure fertilizer production line, kind of the development line, its design, and excellence of materials employed for making the development line, a vital thing you need to consider will be the reputation of the company. Product quality is everything. You can’t use a successful business if you want to regularly stop production because of the low quality of machinery utilized in the production process of making animal manure fertilizer.

Bad quality machinery stops working frequently. Frequent breakdown not just hurts production but additionally adds to the production cost and someone has to pay for those repairs.

With regards to checking the standing of a specific company, start by searching their name online. It should assist you to discover a variety of reviews from real clients who have plenty of experience while using equipment for animal manure fertilizer. Whilst you might be unable to find reviews on popular review websites but there are numerous forums and groups on popular social networking platforms where users in the marketplace converge and discuss various things. Actually, it is actually easier for you to become an element of these communities as you can get a great deal of useful tips from experienced users during these communities.

While you are checking the standing of an organization, don’t forget to inquire about regarding their after-sales service. Most companies are great at making sales but don’t really care regarding their customers as soon as the sale continues to be completed. You do not are interested to buy from this sort of company.

Rotary drum granulating machine for animal manure fertilizer
Animal manure fertilizer making machine for sale

You might need the help of their engineers for regular servicing and maintenance. Also, you will need replacement parts once in a while. In case the company lacks strong after-sales support, you could have to spend a greater than expected price for replacement parts.

Overall, various production lines are available for sale to make organic fertilizer from animal manure. However, not all the development line is of similar quality. You should get one only after checking the reputation of the brand along with their after-sales support to create a powerful foundation to your business.

How does the Screw Fertilizer Conveying Machine Work?

Screw fertilizer conveyor is the most economical and space saving solution for conveying powder or granular fertilizer from low position to high position. When discharging bulk materials from silos and hoppers, conveying or feeding equipment may be discharged vertically into a  weighing hopper, one or more multiphase bins or silos, or other conveyors or conveying systems.

The rotating spiral blade moves the material and carries on the screw conveyor transportation. The force that makes the material not rotate with the screw conveyor blade is the material weight and the friction resistance of the screw conveyor shell to the material.

For spiral blades welded on the rotating shaft of screw conveyor, the surface types of blades include solid surface, belt surface, blade surface, etc. A thrust bearing is provided at the end of the screw shaft of the screw conveyor in the direction of material movement to give the axial reaction force to the screw along with the material.

When the length of the machine is long, the middle hanging bearing should be added. Screw conveyor is generally composed of conveyor body, material inlet and outlet and driving device; screw blade of screw conveyor has three forms: solid spiral surface, belt type spiral surface and blade spiral surface. Among them, blade type spiral surface is relatively less used, mainly used for conveying materials with high viscosity and compressibility.

This type of screw suspension surface, in the process of completing the conveying operation, is the same with and complete the material mixing and other functions. Compared with other conveying equipment, screw conveyor has the advantages of small cross-section, good sealing performance, stable and reliable operation, multi-point loading and unloading, safe operation and easy maintenance.

If you want to buy a fertilizer conveyor, welcome to learn about our machines: