What Is the Difference Between Dry Granulation and Wet Granulation?

We often receive calls from many customers to inquire about matters related to the organic fertilizer granulator, and it is difficult for many customers to distinguish what kind of granulation method they need. The difference of the granulation method is to choose the corresponding suitable granulation method according to the use requirements of the material. It is mainly divided into two categories: dry method and wet method:

ShunXin roller pressing granulating equipment

Dry granulation

Mainly refers to products with relatively low moisture content. Generally, moisture content below 10% is a zero boundary value. (There are also very few materials that can reach 16%, such as some materials that only contain crystal water.) Dry granulation produces mostly irregular particles (such as common granular potash fertilizer) or, more generally speaking, like small gravel The sub-shapes are similar. With the current domestic industrial upgrading and environmental protection requirements becoming more and more stringent, many chemical and building materials powders need to be made into particles.

Disk Pelletizer for Poultry Manure Granulation

Wet granulation

There are also many equipment and methods in wet granulation for materials whose main indicator moisture is above 20%. Such as: plate granulation, roller granulation, screw granulation. The granulation methods used many years ago have been continued. After increasing the use environment and processing requirements of different materials, the continuous improvement has also made considerable progress. For example, the relatively popular organic fertilizer granulation in recent years, the particle size of these particles is between 1mm-6mm, and the above methods are used.

In the organic fertilizer granulator, dry granulation has lower energy consumption than wet granulation and is more environmentally friendly. It does not need to be dried, and does not add water and binder, so the material properties will not be changed. This is also the difference between dry granulation and wet granulation. Dry granulator machine is more suitable for industrialized mass production.

There is also a case that some materials require relatively small particle size, and products between tens of mesh and 100 mesh can also be reduced by airflow, spray, and flash drying.