The process of processing livestock manure into organic fertilizer:
The first step: fermentation
Collect livestock manure, mix it with hay and decaying silage, etc. to make compost, and let it ferment. In the fermentation process, the pile turning machine is used to fully ferment the livestock manure, which can only be achieved by turning the pile in time and evenly. Now some places are very dry and some places are very wet, which will affect the quality of fermentation.
a finished vertical fertilizer crusher without painting
The second step: the ingredients are crushed and mixed
Use the batching bin to pulverize, proportion and mix the composted materials, N, P, K and other inorganic fertilizers, and other additives and other raw materials in a certain proportion through a material crusher machineand a horizontal mixer machine.
The granular materials output from the granulation forming system have certain differences in particle size and need to be sieved and classified. The selected rotary screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device. It is recommended to be equipped with an automatic material return system to screen unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer to continue pelletizing after being crushed again, which helps to improve the continuous operation capacity of the production line.
a completed rotary drum drying equipment
Step 5: Drying
Use an organic fertilizer drying machine to further remove water from the sieved particles to meet the standard requirement of organic fertilizer moisture content.
Step 6: Cool down
Cooling the granular materials with a cooler helps the storage and quality of the granules.
The pig manure organic fertilizer producing line is a series of production equipment that uses pig manure as raw material to ferment and process high-tech equipment to make organic fertilizer. Pig manure organic fertilizer production line adopts advanced production technology to provide 1-100 tons/hour organic fertilizer production line.
The pig manure of the pig farm contains 15% organic matter, low total nutrient content, 0.5 to 0.6% nitrogen, 0.45 to 0.5% phosphorus, and 0.35 to 0.45% potassium (specifically subject to local pig manure testing results). Pig manure has a finer texture and a more complex composition. It contains protein, fat, organic acids, cellulose, hemicellulose and inorganic salts. Pig manure contains more nitrogen and the ratio of carbon to nitrogen is small (14:1). It is generally easily decomposed by microorganisms and releases nutrients that can be absorbed and utilized by crops. It is a good farm manure and a good quality for fertilizing and improving soil. Organic fertilizer resources. However, most pig farms use water to flush the manure to clean the manure, which makes the production of pig manure accompanied by a large amount of sewage. Therefore, it is necessary to separate its solid and liquid, and the manure can be composted. The manure is fermented, and the aerobic and anaerobic microorganisms contained in the external bacterial agent are used to decompose the organic matter in the pig manure that is not easy to be directly used by the crop into small molecular substances. (Inorganic salts and minerals), and achieve the purpose of deodorizing, killing insect eggs and killing diseases during the fermentation of pig manure. The materials obtained in the final fermentation are fully decomposed, and when used as fertilizer, there will be no burning phenomenon, which is safe used as fertilizer.
Double Roller Press Granulation Production Line
Product advantages of pig manure organic fertilizer production line
①Fermentation of raw materials—②Automatic batching of raw materials with computer belt scales—-③Crushing and mixing—–④Disc granulation, drum granulation—–⑤Drying machine to dry organic fertilizer granules —⑥The cooler cools the organic fertilizer particles—–⑦The sieving machine screens out the qualified organic fertilizer particles—–⑧The coating machine coating particles are smoother—-⑨Packing scale automatic filling Organic fertilizer particles—⑩Sealing
If you use an organic fertilizer making machine, you may possibly not realize how expensive these have become. They are designed for taking organic material, converting it into fertilizer, and doing this on autopilot. Organic fertilizer is among the most highly desired agricultural products, effective at ensuring that a crop will grow properly. Tons of this material can be produced using among the basic models, along with the sophisticated ones can produce more. Allow me to share reasons why the price of an organic fertilizer making machine are constantly rising.
Pan Compost Pellet Machine
How Much Will It Cost To Create One?
The expense of making one really is dependent upon the particular machine that you are getting. As an example, should you be acquiring a basic disc pan granulator, these are fairly simple to operate. In fact, some of these are exceedingly small, and you should have no problem finding one that one could make an order for, even in the most remote locations. However, you may be buying one that is made for commercial use. If that is the situation, it can be extremely large, taking on a complete area inside the hangar. In any case, you will be able to look for the cost based upon the components used and where it is actually made in the world.
Granular organic fertilizer production line
Where To Find One Of These Brilliant For Sale
If you wish to select one, industrial sites that showcase most of these products will teach you precisely what they should offer. The greater number of elaborate ones which come with compost turners, hydraulic auxiliary wheels and crawlers, will are generally a lot more expensive. Granular fertilizer manufacturing plants will likely be among the most expensive. Overall, the total value of these products will be based upon their country of origin and the size of these products.
organic fertilizer granulation machinery
Getting Them On Sale
In order to find these available for sale, you should sort through advertisements presented by the many different companies that make sure they are. You will need to find one that is designed for your particular business. Once you have found a number of organic fertilizer making machines, and receive quotes, you may pick one that is going to be the least expensive. It needs to be large enough, and have the capacity to convert all your material into fertilizer for your personal projects.
large capacity organic fertilizer granulating plan
Although the fee for inflation could affect the complete cost that you will pay, there can be other factors too. The elaborate nature of each unit, and the number of components that may be coupled to the system, can also cause it to become more expensive. Overall, it’s a sensible investment for everyone which is growing crops frequently. You should be able to find one which is affordable for you personally. Right away, you will have one delivered to your facility to be able to begin to use it to produce as much fertilizer as you have. Just make sure that it is from a highly-known company that is known for only making the most effective products.
Have you been trying to create an organic fertilizer business plan? When producing your own organic fertilizer production business plan, you won’t want to cut any corners. Follow this advice to enable you to build a strong strategic business plan that accurately reflects the company you would like to create.
It’s Wise to Be Conservative
When you’re making estimates about how exactly much your plant will likely earn, it’s advisable to lean on the side of caution. Keep to the low side when you’re making earning projections. Actually, you might like to lower your projections prior to deciding to put them in your small business plan.
Many people are tempted to overestimate profits whensetting up an organic fertilizer production business plan. They believe that strong estimates will help those to attract investors. While this strategy may be effective in the short term, it’s not just a wise approach in the long run. When you forget to meet these expectations, your investors are likely to be disappointed.
Organic manure composting
Avoid Using Superlatives
It’s advisable to stick to the facts when you’re creating your own business plan. Experience your organization plan and remove any superlatives, including “incredible” and “fantastic.” A business plan must be as professional as possible. Use factual, clear language that accurately convey the way your business will operate.
While it may seem that these types of words is likely to make your company plan more compelling, this kind of language could actually cause investors to adopt you seriously. Go over your small business plan and edit out words to make certain that you’re making use of the appropriate language.
powder organic fertilizer production process
Incorporate Your Facility With Your Business Plan
When you’re providing information about your fertilizer plant and the way it is going to operate, you’ll want to make sure that you include information regarding the facility that you’ll be using. Not only will your facility be one of the most crucial expenses, but it will likewise determine what kind of equipment you may use.
For this reason you’ll desire to put the maximum amount of information as you can concerning the facility you’ll be utilising in your organic fertilizer production business strategy plan. This information is critical to any fertilizer business. If you’re still looking for the best appropriate facility, you must include information about the particular facility that you’ll need.
Granular organic fertilizer production line
Don’t Overlook Any Costs
There are many potential expenses you’ll be responsible for when producing organic fertilizer. You’ll must consider the price of sourcing your materials, the price tag on the machine you’ll be purchasing, additional expenses, such as shipping costs, and operating costs.
Your small business plan ought to include every expense that you’ll be needed to protect. The more detailed the plan in, the better. With the help of up all potential costs, you’ll be capable of getting an exact picture of when your plant will start to be profitable.
There are many of things you need to consider when you’re assembling an organic fertilizer strategic business plan. Work to make a comprehensive, detailed strategic business plan that accurately describes your small business and exactly what it needs. Because they build an in-depth business strategy plan, you can appeal to investors and acquire your business away and off to the ideal start.
The organic fertilizer production line is used to produce fertilizers with organic content of organic matter processed through multiple processes through a complete set of equipment using organic materials as raw materials. The configuration of organic fertilizer production equipment is based on product positioning and process requirements, so different fertilizer products require different organic fertilizer production lines.
New Type Organic Granular Fertilizer Production Line
Formulation of production process
Making a reasonable production process for raw materials is a prerequisite for purchasing a complete set of organic fertilizer equipment. The equipment manufacturer will design a production process flow chart according to the customer’s raw material and product requirements to determine what processes and equipment are needed in the entire production process. For example, some indicators such as the moisture content and impurity content of the raw materials, especially the hard materials such as iron impurities in the materials enter the granulator, which will cause the load of the machine to increase rapidly and affect the normal operation of the machine. Taking these factors into account, some auxiliary cleaning equipment will be configured to ensure the normal operation of the equipment in each process.
New Type Organic Fertilizer Production Line
According to the development trend of fertilizers, bio-organic fertilizers with active bacteria will be the development direction of high-end fertilizers. Therefore, some organic fertilizer production lines will be equipped with equipment for adding bacteria, such as a coating machine, which can add a coating agent to the finished fertilizer to improve the nutritional value and appearance of the product, so that the product is available from the inside out A qualitative leap.
Configuration of organic fertilizer equipment
According to the process requirements, the type of fertilizer equipment required is determined, and the specifications of the equipment need to be determined according to the needs of customers. Generally speaking, the fertilizer output produced by the complete equipment of the organic fertilizer production line is calculated based on the annual output, ranging from the smallest 5,000 tons to the annual output of 200,000 tons. After completing the market research, you should determine the scale of fertilizer production you need, and determine the appropriate scale of production in combination with the market prospects and the supply of raw materials.
large capacity organic fertilizer granulating plan
Because large-scale equipment occupies more space, it is necessary to make a reasonable plan for the entire plant area, and make a reasonable location layout and area allocation for the fermentation workshop, production workshop, and finished product workshop, so that the production can proceed in an orderly manner. In actual production, the fermentation workshop occupies a large site space, and the supply of raw materials must be guaranteed. If the production line is too large, the supply of raw materials will not be available, which will easily result in idle equipment and waste of funds; too small will cause the equipment to be exhausted and cannot be guaranteed. The supply of finished products.
large capacity organic fertilizer granulating plan
The production process is the basis for the purchase of a complete set of equipment for the organic fertilizer production line, and the price is an important factor that affects whether the equipment is purchased. Considering the subsequent operation and production of the factory, it is necessary to rationally allocate funds and do a good job of preliminary budgeting. According to the current market, fierce competition has depressed the profits of organic fertilizer equipment manufacturers, and the price difference between various manufacturers will not be too large. We may occasionally encounter several manufacturers with extremely low quotations. We have to consider the quality of the products. Therefore, it is necessary to inspect the equipment manufacturers during the equipment procurement stage.
medium scale organic fertilizer production plan
All in all, the high price of buying equipment is different from buying other commodities. Easy to use is the ultimate goal of buying a complete set of equipment for an organic fertilizer production line. Therefore, I believe everyone has their own opinions on the selection of equipment configuration and price.
What equipment is needed to process organic fertilizer? Next, FPC will introduce the organic fertilizer equipment that needs to be used in conjunction with the production process of organic fertilizer.
moving type caomposting machine
Fermentation of raw materials
The first step in the production of organic fertilizer is the fermentation of raw materials. There are three types of equipment used for raw material fermentation: manure fermentation tanks, self-propelled compost turners, and trough type compost turners. The purpose of using equipment is to save labor, speed up the fermentation of raw materials, make the fermentation of raw materials more uniform and thorough, and have reached the organic fertilizer content standard. The success or failure of organic fertilizer fermentation determines the quality of organic fertilizer, so theselection of fermentation equipment is very critical.
Raw material crushing
In order to make the fermented organic fertilizer look even and fine, it is necessary to use a semi-wet material crusher to crush the raw materials. After crushing, high-quality powdered organic fertilizer can be obtained. The raw materials that are not thoroughly crushed need to be screened out by an organic fertilizer drum screening machine. Carry out secondary pulverization. If granular organic fertilizer is produced, the sieving step should be continued after the cooling process.
organic fertilizer granulation machinery
Granulation
In order to be more convenient for transportation and storage, the powdered organic fertilizer needs to be granulated. The granulated organic fertilizer has high strength and density, which is more convenient for transportation and more convenient for later use. Generally, a new type of organic fertilizer stirring tooth granulator is used for granulation.
Drying and cooling
The raw material during granulation still contains about 30% moisture, so the moisture in the granules should be removed in time after granulation to further improve the strength and prevent moldy or crushed during bagging and transportation. The granules need to enter immediately after being dried. The cooling system is convenient for further evaporation of water, and on the other hand, it is cooled and shaped. At this time, a rotary dryer and a cooler are needed.
rotary fertilizer screening equipment
Particle screening
In the process of processing, there will be a small amount of oversized and oversized particles, which are screened out by the organic fertilizer drum screener. The oversized particles are returned to the granulator, and the oversized particles are returned to the pulverizer. Realize fully automated production.
Double bucker fertilizer packing machine at work
Packaging
The qualified granules after screening flow into the automatic fertilizer bagging machine, and the finished granular organic fertilizer is packed into bags and transported to the finished product warehouse, and the whole process of making organic fertilizer is finished.
FPC is a large-scale manufacturer of organic fertilizer equipment. What equipment is needed to make organic fertilizer? Each customer has different conditions, different raw materials and different processes, so the required equipment is also slightly different. You can call to inform the details, and we will develop a suitable organic fertilizer production plan according to your situation for your reference.
Organic fertilizer manufacturing equipment is needed to make animal manure as organic fertilizer. The performance characteristics of the equipment determine the different uses of the equipment and the pros and cons of the equipment. As we all know, animal manure is a good organic fertilizer, which can make the soil fertile, overcome soil compaction, provide plant nutrition, and improve crop quality. However, how to deal with animal manure must first be fermented and decomposed. Fermentation can promote the decomposition of organic fertilizer and increase fertilizer. The effective ingredients of the fertilizer are fermented at high temperature, insect eggs and weed seeds are used to kill germs and make environmentally friendly organic fertilizer. The organic fertilizer turning machine is a special equipment for fermentation and decomposing. Let’s take you to understand the equipment performance characteristics and process principles of using animal manure as organic fertilizer.
Organic-Fertilizer-Granular-Production-Line[1]Performance characteristics of animal manure as organic fertilizer equipment
Animal manure organic fertilizer has a kind of organism and enzyme, which can enhance the biological properties and enzyme activity of the soil, increase the nutrient content of the soil, and improve the pH of the soil, so that the soil can be suitable for the growth of various agricultural practices.
The organic fertilizer produced by the pig manure organic fertilizer production line is highly nutritious. If it is put in evenly, no additional fertilizer is needed for at least 100 days. This effect cannot be replaced by any fertilizer.
The animal manure organic fertilizer production line can add anti-disease and insect pests drugs during production to reduce disease and insect pests and rodents.
The organic fertilizer produced by the animal manure organic fertilizer production line is rich in nutrients, and in addition to the three major nutrients of nitrogen, phosphorus and potassium, there are also rich calcium, magnesium and silicon, etc., which change the composition of the soil and are beneficial to crop growth.
①The raw material is fermented, fermented and crushed. After crushing, the sieving machine sieving, the sieving machine sieving out qualified powdery organic fertilizer, then the automatic packaging scale packaging, sealing, and each equipment is transported by a belt conveyor.
Granular organic fertilizer production line equipment:
medium scale organic fertilizer production plan
Fermentation of raw materials: various animal manures such as chicken manure, pig manure, cow manure, biogas residue, or raw materials that can be fermented or have fertilizer efficiency after treatment are equipped in a certain proportion (according to market demand and local soil test results).
Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the overall fertilizer particles.
SX Wet Rotary Drum Granulator In The Process Of Compound Fertilzier Production Line
Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging and storage and transportation.
Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.
Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.
large capacity organic fertilizer granulating plan
The organic fertilizer production line of FPC livestock and poultry manure organic fertilizer equipment has reasonable design, fine production, compact appearance, reasonable price, and good after-sales service. It can produce powdered organic fertilizer or hardcover organic fertilizer (that is, granular). The company can specify the equipment required according to the specific situation of the customer, according to your situation to plan the site area, equipment placement, and help you install and debug. Welcome to negotiate and purchase.
Organic fertilizer production line equipment is a good investment project for current breeding farms, fertilizer processing enterprises, and urban waste treatment plants, because organic fertilizer production line equipment not only meets environmental protection requirements, but also realizes environmentally friendly production, but also realizes comprehensive recycling and utilization of resources. Effective way, its product organic fertilizer can improve the soil environment. So today I will show you how to purchase organic fertilizer production line equipment and what advantages it has.
large capacity organic fertilizer granulating plan
Selection and advantages of organic fertilizer production line equipment
In general, thepurchase of organic fertilizer production line equipment for high-yield and stable production should be considered based on six main aspects, including planned annual output and fertilizer types. And its characteristics also have 3 major advantages.
6 points for purchasing organic fertilizer production line equipment
Determine the size of the equipment for the organic fertilizer production line: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
Determine the configuration level of the organic fertilizer production line equipment: the configuration level is different, the price of the organic fertilizer production line equipment is different, the amount of labor used is different, and the stability and high yield of the organic fertilizer production line equipment are also different.
medium scale organic fertilizer production plan
Determine environmental protection requirements: places with low environmental protection requirements generally choose heavy reduction and dust removal, and organic fertilizer production line equipment investment is low; places with high environmental protection requirements generally choose heavy reduction and ink dust removal, which can meet the national air emission quality standards.
Determine the type of fertilizer produced. It is equipment for processing pure organic fertilizer, compound fertilizer or organic-inorganic compound fertilizer. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
The selection of fermentation compost turner machine: the general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, rotary drum fermentation, different fermentation methods, and different fermentation organic fertilizer equipment . Generally, the shallow trough turning machine is more suitable for the principle of aerobic fermentation (the advantages of the shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).
fertilizer machines in ShunXin factory
3 advantages of organic fertilizer production line equipment
Organic fertilizer production line equipment is widely used and has high conversion efficiency. The equipment benefits of the organic fertilizer production line are widely used in breeding farms, pharmaceutical factories, household garbage, urban sludge and various organic fertilizer plants.
The equipment has good performance and advanced technology. In the process of processing, it can kill germs, insect eggs, detoxify and deodorize, and purify the environment to achieve harmlessness, resource utilization and industrialization, with low energy consumption and stable product quality.
Low energy consumption and high efficiency. There is no peculiar smell in the operating environment and the floor space is small. Zero pollution, good ventilation, deodorization only takes 1-2 days.
large scale wheel type compost turning machine
It should be noted that there are several advantages after using organic fertilizer production line equipment to make organic fertilizer into the size and shape of chemical fertilizer, that is, it can make the land easier to absorb, make the organic fertilizer evenly distributed, and facilitate the transportation and storage of the fertilizer. . FPC organic fertilizer production line equipment is well-known in the organic fertilizer processing industry for its reliable equipment performance, stable and high yield, and has been exported to more than 30 countries and regions.
Aerobic composting has the advantages of high temperature, complete matrix decomposition, short composting cycle, small odor, and can be mechanically treated on a large scale. The process of aerobic composting is generally divided into three stages. The first is the middle temperature stage.
The mesophilic stage, also known as thermogenic stage, refers to the early stage of composting. The composting layer is basically at a medium temperature of 15-45 ℃. The thermophilic microorganisms are more active and use the soluble organic matter in the compost to carry out vigorous life activities. These thermophilic microorganisms include fungi, bacteria and actinomycetes, which are mainly based on sugars and starches.
After the middle temperature composting stage, it enters the second stage, which is the high temperature stage. When the reactor temperature rises above 45 ℃, it will enter the high temperature stage. In this stage, the thermophilic microorganisms are inhibited or even died, and the thermophilic microorganisms are replaced. The residual and newly formed soluble organic matter in compost continued to be oxidized and decomposed, and the complex organic matters such as hemicellulose, cellulose and protein in compost also began to be strongly decomposed.
Then the third stage of composting: cooling stage. In the later stage of fermentation, only some organic matter which is difficult to decompose and the newly formed humus are left. At this time, the microbial activity decreases, the calorific value decreases, the temperature drops, and the thermophilic microorganism is in the dominant position.
The residual organic matter that is difficult to decompose is further decomposed, and the humus increases and stabilizes. When the compost enters the maturity stage, the oxygen demand is greatly reduced, the moisture content is reduced, the compost porosity is increased, and the oxygen diffusion ability is enhanced. At this time, only natural ventilation is needed.
With the development of environmental protection and organic agriculture, the production of organic fertilizer from organic waste by biological fermentation has been developed rapidly, which makes the treatment of organic waste harmless and resource-based.
However, the organic hypertrophy obtained by biological fermentation is mostly coarse powder or irregular small pieces, which is not convenient for use, especially for large area machine seeding. The key to solve the problem of organic hypertrophy area popularization and application is to make the coarse powder or irregular small pieces of organic fertilizer produced by biological fermentation into spherical granular organic fertilizer.
medium scale organic fertilizer production plan
Using traditional disc or drum granulation, coarse powder or irregular small pieces of organic fertilizer need to be dried (moisture < 15%) and crushed into very fine (more than 100 mesh) powder, and then binder and inorganic fertilizer are added, and the amount of binder and inorganic fertilizer in organic fertilizer can not be more than 30%.
Firstly, the coarse powder or irregular small pieces of organic fertilizer are dried until the moisture content is only 20-25%, and then the dried organic fertilizer is extruded into columnar or flat spherical particles by flat die extrusion granulator or double roll extrusion granulator.
The coarse powder or irregular small pieces of organic fertilizer are first extruded into short columnar particles (due to high moisture content and high fiber content, the columnar particles also have certain plasticity), and then polished and shaped into spherical particles. Then the spherical particles are dried, cooled and screened to obtain qualified particles. In this method, raw materials do not need to be treated, and the moisture sequence is reduced step by step, The production cost is greatly reduced.
