Organic Fertilizer Production Line Equipment Investment

Organic fertilizer processing line machine is a kind of farm waste that uses pig manure, cow manure, chicken manure and other animal manure sewage, added various substances, fermented with yeast, rice bran and other raw materials as biological bacteria, under the action of other raw materials, together Fermented biological fertilizer equipment.

organic fertilizer production line

The medium and high version of the organic fertilizer production line is composed of a variety of small equipment: fermentation manure compost turning machine, semi-wet material shredder, horizontal mixer, granulator, drum screening machine, coating machine, packaging equipment, belt conveyor, etc. Because it saves energy and solves the environmental problems caused by sewage and feces, it increases the economic income of the farm. It requires relatively few manpower and reduces labor costs. It can be completed by about two or three people, and the equipment of about tens of thousands of dollars can complete farm breeding. Treatment of sewage and excrement produced in the field. Initially, sewage materials from farms such as pig manure and appropriate amount of waste from farms such as straws are required to be added to participate, which can be determined according to the water content of the materials. Then the water content of the materials needs to be about 45 percent to meet the needs of fermentation. There are both general configuration and low configuration. The production line has reasonable design, suitable structure, no choice of raw materials, high production capacity, stable operation, and the cost of organic fertilizer produced by the organic fertilizer making line equipment is relatively low. The advantages of high particle rate, smooth particles, high uniform strength and so on.

crawler type compost turner for manure disposal

FPC organic fertilizer processing equipment is widely used in sludge dumps, farms, pig farms and other farms and pastures. Among them, the horizontal mixer can mix various raw materials evenly, so that the process level of the organic fertilizer produced by the entire organic fertilizer processing line is improved. Customers with certain requirements can fulfill various requirements for organic fertilizer in water conservancy and increase income for farms and livestock farms.

Bio-Organic Fertilizer Equipment

Bio-organic fertilizers are specific products containing living microorganisms, which can be used in agricultural production to obtain specific fertilizer effects. “Biological fertilizer” is also called bacterial fertilizer (abbreviation: bacterial fertilizer). Its types are: nitrogen fixation, nodule, phosphate, silicate, preparation, compound, fungus, antibiotic and other bacterial fertilizers.

machine for making organic fertilizer

Bio organic fertilizer production technology is to add biological inoculants to livestock and poultry manure and other organic materials. After biological fermentation, beneficial microorganisms are expanded to achieve deodorization, decomposing, insecticide, and sterilization of livestock and poultry manure. For treatment purposes, this technology is particularly suitable for livestock and poultry manure processing in breeding farms, planting bases, and breeding centers. Because the materials in the treatment process are decomposed, no secondary fermentation will occur when applied to the ground, and the phenomenon of burning roots and seedlings will not occur due to the rapid propagation of microorganisms and crop roots competing for oxygen in the secondary fermentation. The use is very reliable.

Windrow turner for animal manure composting

Biological organic fertilizer fermentation method

1) Fermentation raw materials: fresh livestock and poultry manure, auxiliary materials (mushroom residue). 2) Tools: mixer, mechanical compost turner machine, shovel.

3) Fermentation strains: special fermentation strains for bio-organic fertilizer.

4) Proportion: 1000 kg of livestock and poultry manure, 100 g of organic fertilizer starter strain.

Organic manure composting site

5) Operation process: Mix the livestock and poultry manure with auxiliary materials and starter strains in accordance with the ratio and mix them into a rectangular material pile with a height of 50 cm and a width of 100 cm. Insert the thermometer and wait for the temperature to reach more than 7O℃ for two days. The tipping machine turns the pile; the material temperature rises to 60℃ for two days and then turns the pile again; and so on, repeatedly turns to the normal temperature until the livestock and poultry manure is decomposed, then granulated, winded, and bagged.

What Is Going To Impact The Price Tag On An Organic Fertilizer Making Machine?

If you use an organic fertilizer making machine, you may possibly not realize how expensive these have become. They are designed for taking organic material, converting it into fertilizer, and doing this on autopilot. Organic fertilizer is among the most highly desired agricultural products, effective at ensuring that a crop will grow properly. Tons of this material can be produced using among the basic models, along with the sophisticated ones can produce more. Allow me to share reasons why the price of an organic fertilizer making machine are constantly rising.

Pan Compost Pellet Machine

How Much Will It Cost To Create One?

The expense of making one really is dependent upon the particular machine that you are getting. As an example, should you be acquiring a basic disc pan granulator, these are fairly simple to operate. In fact, some of these are exceedingly small, and you should have no problem finding one that one could make an order for, even in the most remote locations. However, you may be buying one that is made for commercial use. If that is the situation, it can be extremely large, taking on a complete area inside the hangar. In any case, you will be able to look for the cost based upon the components used and where it is actually made in the world.

Granular organic fertilizer production line

Where To Find One Of These Brilliant For Sale

If you wish to select one, industrial sites that showcase most of these products will teach you precisely what they should offer. The greater number of elaborate ones which come with compost turners, hydraulic auxiliary wheels and crawlers, will are generally a lot more expensive. Granular fertilizer manufacturing plants will likely be among the most expensive. Overall, the total value of these products will be based upon their country of origin and the size of these products.

organic fertilizer granulation machinery

Getting Them On Sale

In order to find these available for sale, you should sort through advertisements presented by the many different companies that make sure they are. You will need to find one that is designed for your particular business. Once you have found a number of organic fertilizer making machines, and receive quotes, you may pick one that is going to be the least expensive. It needs to be large enough, and have the capacity to convert all your material into fertilizer for your personal projects.

large capacity organic fertilizer granulating plan

Although the fee for inflation could affect the complete cost that you will pay, there can be other factors too. The elaborate nature of each unit, and the number of components that may be coupled to the system, can also cause it to become more expensive. Overall, it’s a sensible investment for everyone which is growing crops frequently. You should be able to find one which is affordable for you personally. Right away, you will have one delivered to your facility to be able to begin to use it to produce as much fertilizer as you have. Just make sure that it is from a highly-known company that is known for only making the most effective products.

What In The Event You Consider When Creating an Organic Fertilizer Business Strategy?

Have you been trying to create an organic fertilizer business plan? When producing your own organic fertilizer production business plan, you won’t want to cut any corners. Follow this advice to enable you to build a strong strategic business plan that accurately reflects the company you would like to create.

It’s Wise to Be Conservative

When you’re making estimates about how exactly much your plant will likely earn, it’s advisable to lean on the side of caution. Keep to the low side when you’re making earning projections. Actually, you might like to lower your projections prior to deciding to put them in your small business plan.

Many people are tempted to overestimate profits when setting up an organic fertilizer production business plan. They believe that strong estimates will help those to attract investors. While this strategy may be effective in the short term, it’s not just a wise approach in the long run. When you forget to meet these expectations, your investors are likely to be disappointed.

Organic manure composting

Avoid Using Superlatives

It’s advisable to stick to the facts when you’re creating your own business plan. Experience your organization plan and remove any superlatives, including “incredible” and “fantastic.” A business plan must be as professional as possible. Use factual, clear language that accurately convey the way your business will operate.

While it may seem that these types of words is likely to make your company plan more compelling, this kind of language could actually cause investors to adopt you seriously. Go over your small business plan and edit out words to make certain that you’re making use of the appropriate language.

powder organic fertilizer production process

Incorporate Your Facility With Your Business Plan

When you’re providing information about your fertilizer plant and the way it is going to operate, you’ll want to make sure that you include information regarding the facility that you’ll be using. Not only will your facility be one of the most crucial expenses, but it will likewise determine what kind of equipment you may use.

For this reason you’ll desire to put the maximum amount of information as you can concerning the facility you’ll be utilising in your organic fertilizer production business strategy plan. This information is critical to any fertilizer business. If you’re still looking for the best appropriate facility, you must include information about the particular facility that you’ll need.

Granular organic fertilizer production line

Don’t Overlook Any Costs

There are many potential expenses you’ll be responsible for when producing organic fertilizer. You’ll must consider the price of sourcing your materials, the price tag on the machine you’ll be purchasing, additional expenses, such as shipping costs, and operating costs.

Your small business plan ought to include every expense that you’ll be needed to protect. The more detailed the plan in, the better. With the help of up all potential costs, you’ll be capable of getting an exact picture of when your plant will start to be profitable.

There are many of things you need to consider when you’re assembling an organic fertilizer strategic business plan. Work to make a comprehensive, detailed strategic business plan that accurately describes your small business and exactly what it needs. Because they build an in-depth business strategy plan, you can appeal to investors and acquire your business away and off to the ideal start.

Introduction to the Steps and Precautions of Organic Fertilizer Production

  1. Mixing of raw materials: the main material is livestock manure, the ingredients (straw, waste tobacco, planting and processing waste, etc.) are crushed, organic and biological bacterial fertilizers are added, and some phosphate rock powder, potassium ore powder, and phosphate rock can be appropriately added Try to purchase medium-grade phosphate rock (total phosphorus content> 18%). The amount of phosphate rock powder added to the organic fertilizer raw materials needs to consider the pH of the raw materials. More phosphate rock powder can be added to the weakly acidic raw materials, and natural potassium magnesium sulfate fertilizers should be less added to the neutral and slightly alkaline raw materials to adjust the nutrients and carbon of the materials. Nitrogen ratio, carbon to phosphorus ratio, pH value, etc. After treatment, the moisture content of the raw materials is controlled at 60%-65%, and the C/N ratio is 20-30. The production of bio-organic fertilizer needs to add beneficial bacteria and functional bacteria, and it needs to be added when the temperature of the material is less than 40 degrees after the high temperature period of fermentation. The paddle-type compost turning machine can control the materials in the tank in sections, which is convenient for operation, and makes full use of the equipment’s ingredient mixing function, fermentation mixing function, and mixing and drying function to simplify the production process. This process is designed as an integrated workshop for ingredient mixing, fermentation, aging (decomposition), and drying to reduce multiple handling of materials.
Windrow turner for animal manure composting

Note: In the composition of raw materials before composting, the carbon-nitrogen ratio and moisture of the raw materials are mainly considered, followed by particle size and pH: the reasonable range of carbon-nitrogen ratio: 20:1-40:1, the best range: 25:1- 30:1; reasonable range of moisture content: 40%-65%, optimal range: 50%-60%; reasonable range of particle size: 0.32cm-1.27cm, depending on materials, piles and weather; reasonable pH Range: 5.5-9.0, best range: 6.5-8.0.

  1. Fermentation: Fermentation of organic fertilizer raw materials adopts aerobic fermentation process, adopts trough type fermentation turning machine, and blades (rotating tooth type, positive and reverse) to cut and throw materials, which can make organic materials move backward during turning. Each turn moves backward about 2.2 meters. The turning and throwing machine has a mixing function and can be used as a mixer. During the batching, the layered materials can be mixed evenly and then enter the fermentation area (or fermentation period), which can greatly save the investment in raw material pre-mixing equipment and material loading and unloading transportation and pre-mixing work Mix the broiler manure, cassava residue and 0.15% organic material decomposing agent as evenly as possible, stack 60-80 cm high stacks, turn the stacks once every 2-3 days with a turning machine, and control the temperature during fermentation. Below 70°C, the odorless effect is generally achieved in about 20 days, that is, the fermentation is completely decomposed.
Organic manure composting site

Note: During the composting process, the temperature change is mainly controlled. The complete composting process consists of four stages: low temperature, medium temperature, high temperature and cooling. The compost temperature is generally maintained at 50-60°C, and can reach 70-80°C at the highest point. The process of gradually increasing the temperature of the compost is a process of harmless composting (the temperature of the compost is maintained between 45℃-65℃ for 10 days, and pathogenic bacteria, insect eggs and grass seeds can be killed). When the compost temperature rises above 60℃, keep it for 48 hours to start turning the pile, but when the compost temperature rises above 70℃, turn the pile immediately. Make sure to turn the pile evenly and thoroughly. Try to turn the bottom material to the middle and upper part to fully decompose. The frequency of turning depends on the maturity of the organic fertilizer. The pH is controlled in the fertilizer. In the initial stage of composting, organic acid is generated due to the decomposition of organic matter. decline. At this time, if the acidity is too high (pH<5.3), lime or plant ash can be added at 2%-3% of the weight of the raw materials to neutralize the acidity, destroy the wax on the surface of the organic materials and accelerate the fermentation; in the later stage of composting, due to the accumulation of ammonia, the pH It will gradually increase. When the pH is greater than 8.5, fresh green manure, grass, etc. can be added to decompose and regenerate organic acids and lower the pH.

Application of Self Propelled Windrow Compost Turner For Sale
  1. Air-drying and sieving: transport the fermented raw materials to the outdoor drying yard, and after natural drying, ensure that the water content is below 20%, that is, the air-drying is completed, and the air-dried raw materials are crushed through a crusher and then passed through the screen. Sieve to remove impurities.

Note: It is recommended to properly carry out the secondary fermentation in the post-processing of the compost (before air-drying), especially for the raw materials with a large proportion of livestock and poultry manure in the primary fermentation, so as to prevent the finished fertilizer from being applied to the soil and rapid propagation in the secondary fermentation The microorganisms compete for oxygen with the roots of vegetables, resulting in the phenomenon of burning roots and seedlings.

Pan Compost Pellet Machine
  1. Inspection and packaging: After the crushed and sieved organic raw materials are inspected (sent for external inspection), they are directly quantitatively packaged, which is the powdery finished organic fertilizer. Granulation by the organic fertilizer granulator is the granular finished organic fertilizer.

Note: Before sending for external inspection, judge whether the finished fertilizer is completely decomposed by the color and smell. The completely decomposed organic finished fertilizer can be applied for external inspection. The incompletely decomposed finished fertilizer needs post-processing (or secondary fermentation). The finished fertilizer that has passed the external inspection can be directly bagged or pelletized and then bagged. The finished fertilizer that does not meet the required nutrient content in the external inspection result needs to be returned to the composting workshop, and high-nutrient content raw materials are added to compost and ferment again.