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How to make chicken manure get quickly decompost?

We all know that chicken excrement is natural compost, however straight forwardly use has certain damage to crops, we should stand by after disintegrate to play its dietary benefit of yields. At that point how quick chicken fertilizer treating the soil? What are the strategies for chicken excrement immediately disintegrated?(Learn more about making chicken manure compost)

Dried chicken fertilizer maturation

Spread dried chicken fertilizer on the ground(outdoor cement or land can be)long strips and as indicated by 35% of the heaviness of chicken excrement watering.

Per ton chicken compost need to disperse the immediately disintegrated of 1kg(due to the modest quantity of fast decoction hard to spread, the rice grain or wheat can be added to make premix materials), in addition to 15kg of calcium phosphate (antiperspirant), in addition to grass powder or grass carbon 100kg. At that point the fertilizer is turned over twice, stacked into a load of about 1m in height、1.5-2m in width and the length is limitless, and a few openings punched in the highest point of the pile.

Aging in the mid year and fall seasons, it will be broadcasted one time (1-2 hours)in the morning and night, if the climate is clear, you can strip off the film on the night of the primary day and cover in the following morning. Stack retting 3 after 4 days, reactor temperature can ascend to 60-70 ℃.

Wet chicken excrement aging

1.Lay a layer of straw powder on the ground (for instance: rice wheat, nut shell powder).Then spread wet chicken fertilizer on top, sprinkle 0.1% urea in the treating the soil, as sprinkle 15kg of calcium phosphate per ton of straw powder and sprinkle 0.2% immediately disintegrated into to make premix materials.

Turn the manure twice, stack 1.5-2m width and 1m high, with a limitless length of store and utilize the stick to open the air opening, cover the plastic sheet to keep dampness, warmth and compost. Other administration is equivalent to dried chicken compost maturation, give exceptional consideration to ventilation.

Lay a layer of straw on the ground first, at that point put the dried chicken excrement on top, each layer should be uniformly showered a high fruitfulness of arrangement with a sprayer.

The part of straw: first, change the dampness of the manure pile, second is additionally a decent natural compost after made.

Flip around the manure twice, heap it into heaps, and utilize the stick to open the air opening, cover the film to secure the dampness, warmth and compost. Other administration is equivalent to the dried chicken compost aging, then again, actually exceptional consideration ought to be paid to ventilation.

Regardless of whether it is dry chicken compost or new chicken excrement, if because of the course of action of stubble heap stack reactor maturation, it very well may be uniformly sprinkled into the seat, at that point equitably splashing again high fruitfulness of arrangement, at that point turn over soil and firmly nursery, yet in addition to accomplish a decent created impact.

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What are the auxiliary equipment when making fertilizers?

1. Quantitative feeder
Also known as automatic feeder, silo scale, common belt feeder, screw feeder, disc feeder.
In the processing stage of organic fertilizer, it is necessary to mix the fermentation materials into the silo by forklift truck. The fermentation material is evenly fed into the chain crusher by feeder, and then processed step by step. Thus, it is unnecessary to manually add raw materials to the next processing equipment through shovel, thereby improving the automation level.

2. Mixer
It is generally divided into flat mixing (pre mixing) machine and horizontal mixer.
In the production of organic fertilizer, bio organic fertilizer and organic-inorganic compound fertilizer, in order to improve the quality of fertilizer after fermentation, the corresponding standard fertilizer is made according to the relevant standards, sometimes the compound functional microorganism, inorganic fertilizer or other additives are added. This equipment plays the role of mixing evenly.
Production capacity: 1.0 ~ 10.0 T / h; power: 4.0 ~ 18.5 kW.

3. Pulverizer
Crushing of organic materials after pre fermentation, or crushing of organic materials screened by screening machine

4. Screening machine
Drum screening machine is a common equipment used in the production of organic fertilizer or biological fertilizer shaking and compound fertilizer. It is mainly used for the powder particles of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products are sorted. Common is mainly drum screening machine, there are also manufacturers use sliding screen, vibrating screen. Its functions are as follows: (1) non sieved fermented materials; (2) separated and crushed fermentation materials; (3) separated and compounded powdered organic materials; (4) separated and granulated organic fertilizer. The production capacity is generally 1.0-6.0 T / h; the power of screening machine in organic fertilizer production is generally 3.0-7.0 kW.

5. Belt conveyor
Participate in the production process of organic fertilizer transport processing, a group of production money often need more than one conveyor.
Production capacity: 1.0 ~ 10.0 T / h; power: 1.5 ~ 15 kW; belt width: 0.3 ~ 15 m.
In the production of organic fertilizer, the belt conveyor is generally about 0.6 meters in width and about 3 kilowatts in power. The minimum length is 8 meters.

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Maintenance of organic fertilizer equipment

1. Pay attention to whether all parts of organic fertilizer equipment work normally

2. If the bearing oil temperature rises, the organic fertilizer equipment should be stopped immediately and the cause should be eliminated

3. The installed hub is easy to loosen and must be checked frequently

4. If there is impact sound when the rotating gear is running, the organic fertilizer equipment should be stopped immediately for inspection and elimination

5. Pay attention to check the wear degree of the easily worn parts and replace the worn parts at any time

6. Dust and other substances should be removed from the underframe of the movable device, so as to prevent the movable bearing from moving on the underframe when the organic fertilizer equipment encounters the materials that can not be broken, resulting in serious accidents.

7. The bearing of bearing crusher bears all the load of the machine, so good lubrication has a great relationship with bearing life, which directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the lubricating oil injected must be clean and the sealing must be good.

8. When the turning machine is shut down after work, the fan should be shut down first and the drum should run for 2-3 minutes for desliming. Then do a good job in the maintenance of the turning machine, brush away the iron dust, lubricate and refuel, and cut off the power supply.

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How to increase the output of disc granulator?

First, do a good job in thermal insulation. Due to the climate and environment, the transmission parts of the organic fertilizer granulator will start slowly or fail to start due to freezing, which requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the organic fertilizer granulator should also be antifreeze treated. The moisture content of organic fertilizer raw materials is low, so antifreeze treatment is also very important for the use of organic fertilizer granulator in winter.

Second, use special lubricating oil. Low temperature and skillful use frequency will make the lubricating oil may encounter freezing retention, which will affect the lubricating oil supply of the organic fertilizer granulator. Timely adding lubricating oil to the organic fertilizer granulator can maintain better use effect.

Third, reasonable maintenance. At the end of each work, the organic fertilizer granulator must be inspected and maintained, mainly focusing on the transmission part, lubrication part and cleaning of residual materials. Maintenance is the basis for the use of organic fertilizer granulator in winter.

And timely replace the failure parts of the organic fertilizer granulator, avoid the operation of the organic fertilizer granulator with disease, reduce the production and use costs caused by machine failure, and reasonable maintenance also needs to be completed on a regular basis to ensure the maintenance and attention of each component, so as to make the organic fertilizer granulator present better effect.

As long as we pay attention to the use and maintenance points of organic fertilizer granulator and take corresponding measures, we can guarantee the quality of organic fertilizer granulator, and better serve the production and production of organic fertilizer granules, so as to maximize the benefits of organic fertilizer granulator, drum granulator, disc granulator, organic fertilizer granulator and fertilizer granulation equipment.

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Why you can’t use the uncomposted poultry for plants?

All kinds of livestock and poultry, including human feces, contain a large number of bacteria, insect eggs and parasites, which can not be directly applied to crops.
Most of the heat will be dissipated in the process of livestock manure decomposition. If the manure is not decomposed, direct fertilization will cause plant root burning and seedling burning
The nitrogen fertilizer in animal manure is in the form of protein at first. Plants can not use protein directly. Only when protein is decomposed into ammonia after fermentation can it be used by plants.

The process of turning over and throwing of animal manure: the fresh feces cleaned up from the farm enter the fermentation workshop, and the auxiliary materials such as strains and synergists are added. After heating, mixing, and secondary aging, they are packaged and sold, or they are directly made into granular fertilizer for storage.

Generally, the composting cycle of livestock and poultry manure fermentation is 7-10 days, so it is recommended that customers use indoor tank fermentation. For example, outdoor fermentation will be affected by the environmental temperature. More importantly, it meets the environmental protection requirements, and there will be no odor impact on the surrounding area during the fertilizer making process.

Animal manure is rich in nutrients, which is the main raw material for the production of low-cost and high-quality organic fertilizer. Traditional composting has some problems such as low fertilizer efficiency and incomplete killing of harmful microorganisms.

Using it to produce bio organic fertilizer is to use modern microbial technology, mainly livestock and poultry manure, wheat bran, peanut shell powder, crop straw and other auxiliary materials as carriers, connected with a variety of high-efficiency organic matter decomposition function, composed of a variety of beneficial microbial strains, with stirring method to fully mix the bacteria and livestock manure, so that the microbial strains can be connected After a series of harmless treatment, high quality bio organic fertilizer is produced.

The organic fertilizer made from the manure of livestock and poultry can not burn or rot the seedlings. The organic fertilizer decomposed at high temperature killed most of the pathogenic bacteria and eggs and reduced the occurrence of diseases and insect pests.

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What is aerobic composting when making organic fertilizer?

Aerobic composting has the advantages of high temperature, complete matrix decomposition, short composting cycle, small odor, and can be mechanically treated on a large scale. The process of aerobic composting is generally divided into three stages. The first is the middle temperature stage.

The mesophilic stage, also known as thermogenic stage, refers to the early stage of composting. The composting layer is basically at a medium temperature of 15-45 ℃. The thermophilic microorganisms are more active and use the soluble organic matter in the compost to carry out vigorous life activities. These thermophilic microorganisms include fungi, bacteria and actinomycetes, which are mainly based on sugars and starches.

After the middle temperature composting stage, it enters the second stage, which is the high temperature stage. When the reactor temperature rises above 45 ℃, it will enter the high temperature stage. In this stage, the thermophilic microorganisms are inhibited or even died, and the thermophilic microorganisms are replaced. The residual and newly formed soluble organic matter in compost continued to be oxidized and decomposed, and the complex organic matters such as hemicellulose, cellulose and protein in compost also began to be strongly decomposed.

Then the third stage of composting: cooling stage. In the later stage of fermentation, only some organic matter which is difficult to decompose and the newly formed humus are left. At this time, the microbial activity decreases, the calorific value decreases, the temperature drops, and the thermophilic microorganism is in the dominant position.

The residual organic matter that is difficult to decompose is further decomposed, and the humus increases and stabilizes. When the compost enters the maturity stage, the oxygen demand is greatly reduced, the moisture content is reduced, the compost porosity is increased, and the oxygen diffusion ability is enhanced. At this time, only natural ventilation is needed.

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How to make organic fertilizer into granules?

With the development of environmental protection and organic agriculture, the production of organic fertilizer from organic waste by biological fermentation has been developed rapidly, which makes the treatment of organic waste harmless and resource-based.

However, the organic hypertrophy obtained by biological fermentation is mostly coarse powder or irregular small pieces, which is not convenient for use, especially for large area machine seeding. The key to solve the problem of organic hypertrophy area popularization and application is to make the coarse powder or irregular small pieces of organic fertilizer produced by biological fermentation into spherical granular organic fertilizer.

medium scale organic fertilizer production plan

Using traditional disc or drum granulation, coarse powder or irregular small pieces of organic fertilizer need to be dried (moisture < 15%) and crushed into very fine (more than 100 mesh) powder, and then binder and inorganic fertilizer are added, and the amount of binder and inorganic fertilizer in organic fertilizer can not be more than 30%.
Firstly, the coarse powder or irregular small pieces of organic fertilizer are dried until the moisture content is only 20-25%, and then the dried organic fertilizer is extruded into columnar or flat spherical particles by flat die extrusion granulator or double roll extrusion granulator.
The coarse powder or irregular small pieces of organic fertilizer are first extruded into short columnar particles (due to high moisture content and high fiber content, the columnar particles also have certain plasticity), and then polished and shaped into spherical particles. Then the spherical particles are dried, cooled and screened to obtain qualified particles. In this method, raw materials do not need to be treated, and the moisture sequence is reduced step by step, The production cost is greatly reduced.

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How to Make Quality Composting Organic Fertilizers?

Among the basic parts of the compost making method is the organic manures compost turner. This machine turns over huge amounts of compost easily. The turner may be used in indoor and outdoor applications. In addition, it works jointly with composting operations associated with a size, be it children business or perhaps an industrial business.

The compost turner can either be pulled by a vehicle or purchase one that is driven by way of a worker. One which is driven doesn’t have a steering wheel. Instead, it offers two rods that control the motion from the machine. The rods make it an easy task to move the device backwards and forwards.

The controls ensure it is very easy for the operator to go the machine around and turn the compost over. For the very best compost, it is vital that the compost is turned over regularly so that it ferments easily. The turning process also accelerates some time it requires for the compost to ferment which could save you money and make certain you have compost that one could sell faster.

The compost turner features a special shaft that stores the compost because it is turned over. The rate of the turner is adjustable also which makes the machine very versatile. It is possible to turn over a great deal of compost using this type of machine and yes it will provide you with an excellent value for the money.

This machine is a good investment in almost any composting business and is particularly also a necessary device for your business. You will need to possess a compost turner should you be in running a business as well so ensure you do your research and buy the turner that will be the ideal fit to suit your needs and business.

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Where Could You Find Fertilizer Machines For Sale?

These machines is available on the net quickly. There are a multitude of different companies that sell them. They are going to have sizes, every one of which was created to produce as much compost as possible. For smaller businesses, you could only need one of several small to medium-sized units.

On the flip side, larger businesses can make use of multiple machines that could produce a great deal of this product weekly. Simply seek out fertilizer machines online and you may locate a huge number of them. You will then would like to get quotes on each, considering there production value, plus how soon they can make a delivery.

If you do need to add a new fertilizer machine in your facility, you will find several different ones today. Search for one that is fully automated and has received many positive reviews. If this has been utilised by many other individuals or companies, it really is clearly and model that actually works.

Your objective is to find multiple quotes, compare their capabilities, and ultimately purchased one that will enable you to produce as much compost as you can. Once you have performed this, you will probably find one of the best firms that ensures they are. This enables you to create the maximum amount of compost as you want to aid in rich your business.

How To Choose A Compost Turner For Rapid Composting?

A compost turner is an extremely unique device that can take organic material and convert it rapidly into compost. This is something that has been used for many decades. As modern advancements continue to progress, this ability is starting to become easier and faster. Used by individuals, smaller businesses, and huge farming companies, it really is something that is vital for agriculture today. In order to choose a compost Turner for rapid composting, the following is ways to choose one quickly.

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Comparision Between Powdery Fertilizer and Granular Fertilizer

Together with getting lower prices whenever you buy your pellet machine, you’ll desire to determine if it’s possible that you should cut back as time passes. Should you invest in a machine that may be energy efficient, you’ll be capable of enjoy substantial discounts.

Buying a power efficient machine could help you save a large amount of money. Your power bills will be lower every month. Even though a piece of equipment like this costs more initially, you’ll learn that it includes you with a better deal with time. This really is something you must keep at the top of your mind while you shop.

If you’re hoping to get the best organic fertilizer pellet machine prices, you’ll desire to take every one of these things into account. Give attention to staying within your budget. With this advice, you’ll get the equipment that you want without spending big money.

The interest in fertilizer is rapidly increasing, and in case you enter in the market, you can find it in powder and granules. The granulated design is becoming popular due to the benefits. These are far more convenient to store and transport while there is minimal wastage. The powder form isn’t stable, and contact with wind brings about losses.

Also, the granules curbs dust pollution. It possesses a more extended warranty period as well. But exactly how does the fertilizer become granules? What procedures attribute for the formation? You will find three primary methods useful for this technique. These use different mechanisms, however the results are similar. Your option is dependable on the type of device that you may have. Below is detailed information about them.

The principle behind this process will be the centrifugal force supplied by a rotating body. Step one is placing the fertilizer in powder form on the disc. To achieve better results, you ought to then add water in a appropriate proportion. The plethora of moisture content needs to be between 25% to 30%. The particles will likely join while the cylinder begins rotating.

The rotating devices then give a centrifugal force that breaks the once mixture into smaller even particles. When they reach the desired size, the granules is certain to get out from the outlet. In the event there are several unfinished materials, the process will further continue until everything becomes granulated.

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