Notes on the Use of Cow Manure Composting Machines

Cow dung is rich in nutrients, which is a kind of high-quality organic fertilizer. The feed intake of cattle is not fully digested and absorbed. About 40% – 70% of the nutrients are discharged from the body. Therefore, the nutrients of cow dung in all livestock manure are high. Dried cow dung contains 10% – 20% crude protein, 1% – 3% crude fat, 20% – 30% nitrogen-free extract and 15% – 30% crude fiber. Organic fertilizer produced by composting of dry cow dung. It can fluffy the soil, improve the soil hardening, chelate the trace elements in the soil, and improve the soil fertility.

It is a good method to produce organic fertilizer by fermentation of cow dung by biological aerobic fermentation technology. In order to produce organic fertilizer by fermentation of cow manure, it is necessary to add biological fermentation agent and flip the materials. Therefore, it is necessary to use the composting machine. So what should be paid attention to when using the turning machine?

  1. The oil tank of composting machines should be refuelled before use, and it should be noted that the oil should be moderate and not overfilled.
  2. Add grease regularly at the oil filling hole marked on the body of the turning machine, but oil should be applied to the chain part instead of grease.
  3. Operators regularly check the belt tightness of the turning machine. If the belt is too loose, it will lead to the difficulty of ignition.
  4. Operators should regularly check the use of screws and blades of the turning machineto ensure the normal operation of the turning machine.
  5. The operator of cow dung fermentation turning machine should move forward at a constant speed with small throttle during the material turning process, and can not operate with large throttle.
  6. The cow dung turning machine can not be hard started, it should be started outside the material, otherwise it is easy to burn out the motor and cause machine failure.

More information of making cattle dung composting: https://fertilizerplantequiment.com/

High Performance of Fertilizer Composting Machine

 

According to the production principle of organic fertilizer and the particularity of organic fertilizer raw materials, organic fertilizer must go through a biological fermentation and maturity cycle before it can become a qualified organic fertilizer.

Bio organic fertilizer compost turner is a kind of  fertilizer machine which can make the pollutants such as poultry manure, agricultural waste, filter mud, sludge and domestic garbage into green environmental protection and improve soil quality through the principle of oxygen consumption fermentation. It can be heated in one day, deodorized in 3-5 days, sterilized (can completely kill the eggs and other pathogens in feces), and become fertilizer in seven days. It is faster and more efficient than other mechanical fermentation methods.

Features of Organic Fertilizer Compost Turner:

  1. The whole machine has the advantages of balanced power, low energy consumption and large output, which reduces the production cost of bio organic fertilizer.
  2. The overall structure of the design is reasonable, the performance is safe and reliable, easy to operate, strong applicability to the site, easy to use and maintain.
  3. It has the advantages of short fermentation cycle, saving space and high quality of deep processing (especially granulation).

Technological Effect

The advanced technology of aerobic fermentation has created a better growth environment for microorganisms. It can heat up in one day, deodorize, sterilize in two days (can completely kill the avian influenza virus in feces), dry in three days, and become fertilizer in seven days. It is not only faster than other mechanical fermentation methods, but also has higher efficiency, and can effectively prevent the odor gas in the fermentation process It is an essential special machine in fertilizer making operation.

Rubber Plate, an Ideal Lining Material for Drum Granulator

The main problem of traditional manual wet granulation is the serious loss of nitrogen caused by adding water, especially when the local nitrogen fertilizer varieties are mainly carbon and ammonia. In addition, it is also required to solve the problem of high efficiency mechanical granulation to promote the deep application of ball fertilizer in large area.

For a long time, many compound fertilizer manufacturers have been troubled by the high viscosity and corrosivity of materials, the adhesion and corrosion of cylinder in the production of fecal based compound fertilizer, ammonia acid compound fertilizer and monoammonium phosphate granulation. Therefore, in order to effectively prevent the material from sticking to the wall and caking, and to prevent the material from corroding the cylinder wall, we have been working hard to research new products.

After a lot of efforts and continuous testing, we have finally successfully trial produced the drum granulator. Furthermore, the efficiency and performance of the granulator in the production of different fertilizer granules were successfully tested, and the problem of nitrogen loss was basically solved. Compared with manual granulation, the efficiency of mechanical granulation is increased by 60 or 70 times, so as to promote the deep application of ball fertilizer in large capacity.

In order to prevent the compound fertilizer material from sticking and corroding the inner wall of the granulator, the rubber lining material must meet three requirements. Firstly, the rubber plate must be acid and alkali resistant to solve the corrosion problem; secondly, since the material generates chemical heat during the reaction process of the tubular reactor, when the material reaches the cylinder wall, the material temperature is still 100-150 ℃, so the rubber plate must have good heat resistance. The maximum heat resistance temperature of chloroprene rubber is 160 ℃, which meets the requirements; thirdly, the elasticity of rubber plate must be used to prevent the material from sticking, The structural design should be reasonable.

More information about Rotary Drum Granulator: https://fertilizerplantequiment.com/

How to Choose the Large Compost Turner Manufacturer?

  1. Price

First of all, price is always the first factor that buyers consider. According to the different investment of customers, the price will change. How to select a good manufacturer at the same price is our consideration. But keep in mind that the more output can be met at the same time with the same price of equipment, the more cost-effective it will be. Regardless of the product selection or product research and development by the manufacturer, the cost performance ratio should be taken into consideration. The products with high cost performance ratio can bring more lively atmosphere to the venue, and can also become the products with high life cycle of the manufacturer. It is not to say that the fermentation equipment with high price can make money quickly, nor does it mean that the fermentation equipment with high price will return to the original cost slowly.

  1. Quality

Quality is the life of the large size composting turners, and ensuring the normal operation of the equipment is the most basic. If there is no good quality, no matter how good the appearance is, there will be problems sooner or later. If the quality can not stand the test, it will certainly affect the mood of customers, they will think that your product is not good. A good manufacturer will strictly control the quality and keep improving.

  1. Appearance

Strange shape will certainly attract many customers, but the depth of fermentation materials will determine the oxygen consumption of materials, so it depends on the practicality of the tipper, not the beautiful appearance.

  1. On site investigation of fertilizer equipment manufacturer

Organic fertilizer equipment such as the turning machines are involved in a large amount of money, so it is necessary to go to the factory to investigate and understand. Purchasers should choose regular registered and qualified manufacturers to ensure the quality and after-sales.

Know how to choose the turning machien manufacturer, if you have other doubts, welcome to inquire, Shunxin Organic Fertilizer Equipment professionals will be one-to-one guidance.

Technology of Dry Granulation Equipment

Mechanism: under the strong extrusion force, the solid powder in the closed space is compressed, and plastic deformation occurs, which makes the solid particles occlude, destroy and rearrange each other, and compact to form the particles with the required shape. The specific gravity of the particles is close to the true specific gravity of the material.

The flake materials are crushed, pelleted and sieved to obtain the granular products meeting the requirements of particle size; while the block materials are determined by the concave shape of the dry fertilizer pelleting machine, which can be directly packaged or stored after removing a small amount of flash and entrained powder after screening. The extrusion pressure between the two rollers can be adjusted by the pressure of the hydraulic cylinder according to the needs of granulation operation.

Main features:
(1) the plastic deformation of solid particles under the action of extrusion force forms the rearrangement and combination of particles;
(2) there is no need to add binder;
(3) no drying is needed in the subsequent process.

Main equipment:
The main types of operation equipment are: roller type extrusion granulator, flat die granulator.

High performance parts of dry granulator produced by ShunXin fertilizer machine supplier

  • Material of pressing wheel: it is made of special materials and is quenched and tempered at high temperature, so that the pressure wheel has good plasticity, toughness and strength, and improves the comprehensive mechanical properties;
  • Surface of pressing wheel: the surface of pressing wheel should produce the maximum friction force with the material, so as to produce the maximum adhesion force between the materials, which is conducive to improving the rolling effect and finally obtaining the ideal molding material. Therefore, different surface of the pressing wheel should be selected according to different materials;
  • Surface hardness treatment of pressing wheel: the most advanced surface hard ammoniation treatment technology in the world is adopted to ensure that the surface hardness is more than hvi200, and the depth of nitriding layer is 0.2mm, so that the pressure wheel has strong wear resistance, improve the anti fatigue strength, and make it have good corrosion resistance. Under normal use, the service life of the roller is guaranteed to be 5-12 years;
  • Structure of pressure wheel: unique and reasonable internal structure can make the surface of pressure wheel cool well
  • The material of pressure wheel is made of stainless steel 304-2b.

Notes on Cow Dung Granular Fertilizer Making

In order to solve a series of problems caused by a large amount of cow dung, it is better to compost and pelletize cow manure to make it become organic fertilizer, so as to create more benefits for economy, society and environment.

At present, the most common and valuable processing method is to convert cow dung into marketable organic fertilizer. Cow dung is a waste produced by cattle. It has high levels of organic matter and rich nutrients, including nitrogen, phosphorus and potassium, as well as many other essential nutrients. According to the data, cow dung contains 12.9%DM and excretes 0.15kg N, 0.04kg P and 0.08kg K per day. In addition, cow dung also contains high levels of ammonia, which can almost kill the growth of pathogens. Once the raw cow manure is composted by a professional composting turner, it can provide many benefits for plants and organic farms, which makes cow dung a very popular and useful raw material for organic fertilizer production.

As one of the most important sources for the preparation of effective biological / organic fertilizers, cow manure residues should be collected first. Heavy cow dung should be mixed with organic matter such as dead leaves, sawdust, wood ash, hay and straw. The mixed cow dung is then composted and fermented better through composting. After full composting, the cow dung is transferred to the crusher for crushing to ensure the smooth granulation process. Remember to choose the right organic fertilizer granulator according to the manure composting and production scale.

Generally, in order to facilitate packaging and storage, rotary dryer will be used to evenly dry the particles and eventually produce a uniform and high-quality final product. Finally, ShunXin Fertilizer Machinery also provide automatic packaging machines to achieve efficient, automatic and convenient organic fertilizer packaging and bagging solutions.

Working Principle and Advantages of Disk Fertilizer Granulator

  • How does the Disc Granulating Equipment Work?

The material and binder can be thoroughly mixed before entering the pelletizer. This produces a uniform mixture and uniformly disperses the binder.

Most of the moisture required to form the fertilizer balls can be added during the mixing process (in the form of adhesives), so it does not need to be done in the granulator, which can be a long process. Therefore, in many cases, the use of the mixer prior to the pan pelletizer usually increases productivity.

The pre conditioned material is densified by the motion exerted by the mixer. Because this densification is achieved by mixing, less binder is required to produce the same densification, thereby reducing the cost of the binder.

After conditioning, granulation will continue. For processes that do not use preprocessing steps, this is where the process begins. Here, the material is fed to the pelletizer at a continuous rate, and the binder is continuously added to it. Because of the adhesive, the fine powder of the material is sticky. When the granulating pan rotating, it will pick up more fine powder when it drops by its own weight. Its growth mode is similar to that of snowball.

Once the granules have reached the required size, they leave the pelletizer and are transported to the drying equipment by belt conveying machine.

 

  • Advantages of disc granulating machine:

Its structure is simple and easy to operate and maintain. In particular, since the fertilizer balls in the granulating disc can be directly seen, the replacement and adjustment are convenient and quick.

Low price, small installation area. At the same output, the price of the disc granulator in ShunXin Machinery is two-thirds, and the installation area required is about half of that of other kinds of fertilizer granulators.

It has classification effect. When the required granularity is reached, it will automatically eject from the edge of the disc. The particle size of the product is relatively uniform.

The product has high particle strength and good quality. Due to the gradual increase of pellets in rolling and falling process, it is not easy to be crushed and has smooth surface.

Why natural organic compost fertilizer is good for your plants?

Composts give significant supplements to the general soundness of your plants, and there are two primary sorts to consider while picking a manure for your site.

Natural manures are normally produced using plant fertilizer or composts and other regular fixings with insignificant handling. Then again, engineered composts are made utilizing made or handled supplements and fixings mixed in exact proportions.

Both natural and engineered manures add supplements to the dirt, however have some totally different points of interest and hindrances you might need to consider.

Manufactured compost realities Manure Granular

To begin with, manufactured composts normally offer increasingly exact supplement mixes for different plant needs and uses than you’ll get with natural manure.

Engineered manures can contain acidic fixings, which after some time can break up and cause compaction of the dirt. Compacted soil keeps water from entering the dirt appropriately, keeping plants from accepting satisfactory water.

Soil compaction can likewise cause compost and soil overflow into close by stores and streams, adding to negative impacts in nature. When utilizing engineered manures, you may need to circulate air through the dirt or find a way to decrease compaction.

The acids that engineered manure contain additionally influence the pH level of the dirt. Inappropriately adjusted pH levels adversely influence the general soil wellbeing, possibly executing the valuable microorganisms that help with regular invulnerability to irresistible ailments.

Numerous manufactured manures give a quick arrival of supplements into the dirt, which gives quick development or green shading, yet can likewise make it simple to over-treat plants. High, speedy portions of nitrogen can explicitly add to quick plant development increasingly powerless to contagious and bacterial illnesses—utilizing a moderate discharge compost can forestall this.

Natural compost aces and consTopdressing Mirimichi Soil Enhancer

The natural materials in natural compost can help forestall soil spillover and hold dampness in the dirt.

Natural manures additionally can incorporate and profit microorganisms in the dirt, improving the general state of the dirt and forestalling plant ailment.

Getting results from natural manures anyway may take additional time, particularly in supplement exhausted soils.

Know as well, microorganisms that separate natural material and discharge supplements into the dirt need warmth and dampness and may just show results later in the season.

What you should know if you want to start an organic manure fertilizer making plant?

With the expanding way of life and flooding ubiquity of natural nourishment, lion’s share of ranchers are expecting to improve the market appeal of their yield by utilizing natural composts. As natural manure is picking up energy, key players working in the substance business are concentrating on underwriting this thought. Be that as it may, before setting up a natural manure producing plant, numerous components are should have been thought about.

The most significant pre-essential includes a ton of research and learn about the business and its practicality. After all the examination and investigation, there emerges a requirement for setting up a far reaching marketable strategy. The subsequent stage to set up a natural compost fabricating plant is the enrollment of the business with the power. Beginning a natural compost plant can be capital serious yet on the off chance that it is very much found, at that point it tends to be a cash turning business. The proposed site ought to be near the crude materials supply source, and there ought to be sufficient water and force supply and transportation offices. The site ought not be in vicinity to local locations. Also, consideration regarding bundling and promoting procedures ought to be given. At long last, the purchasing and establishment of hardware ought to be done, other than arrangement of work.

Crude Material and Creation Procedure

The crude materials for creating natural composts are abundant and broad, for example, creature fertilizer (chicken fertilizer, pig fertilizer, sheep compost, dairy animals compost, horse excrement, bunny fecal matter), mechanical waste (vinasse, vinegar buildup, cassava leftovers, sugar buildup, biogas squander, furfural buildup), agrarian waste (crop straw, soybean dinner, cottonseed feast), family unit kitchen squander, ooze (civil muck, stream ooze, channel mud, etc. The simple accessibility of a lot of crude materials makes natural compost business well known and fruitful.

After determination and pre-treatment of crude materials, the absolute initial phase underway procedure of natural manures is readiness of fertilizer. Oneself Moved Manure Turner is utilized for the planning of fertilizer. The significant capacity of this fertilizer turner is to realize the turning and blending of natural materials, along these lines, quickening the entire aging procedure. After aging, the natural material should be squashed and this progression happens inside a high dampness manure smasher machine. This machine can pound materials with high dampness content. In the wake of pounding and blending the subsequent stage is crushing, for which Another Sort Natural Compost Granulator. This machine is utilized for granulation of the crude materials utilized for setting up the natural manure. Compost granules in this manner delivered have high natural substance and their molecule size and consistency can be balanced by this granulator. After granulation, there emerges the requirement for screening these granules. The screening is finished utilizing a Compost Screening Machine, which isolates standard manure granules from the inadequate manure pellets. The natural compost is set up till this progression and should be stuffed. The pressing of compost is finished utilizing the programmed bundling machine. This machine can pack compost granules 2-50kg per sack.

Is composting available for turning organic waste into organic fertilizers?

No compelling reason to discard that aggregating family unit squander in your kitchen any longer. Have you ever thought of what amount of kitchen squander you produce each day? In the event that you have, that is a ton of waste to simply discard without soliciting yourself, would it be able to be of any utilization?

You’re not the only one on this. As per some examination, individuals living in the significant urban areas create right around 1 kg of family unit squander a day. Something else to note is that this waste is made out of natural issue that can be utilized for treating the soil to make manure.

That much said you could utilize treating the soil as the perfect method to discard that nourishment squander in your kitchen. Thusly, you will change over that foul smell from the kitchen squander into an exceptionally natural excrement wealthy in supplements, and you can develop vegetables or blossoms with it.

As you most likely are aware, each natural issue will at long last disintegrate with time. With the fertilizing the soil strategy, it will accelerate the breaking down procedure. Composting gives the best settings to microscopic organisms just as other decaying microorganisms to flourish in, and the last produce from this procedure feels and seems as though a nursery soil that is so ripe.

A little information on this treating the soil procedure is that breaking down microorganisms incorporates growths, microscopic organisms just as different living beings like bugs and worms. These living beings need four pivotal components for endurance; nitrogen, oxygen, carbon, and dampness.

So in case you’re anticipating making your own fertilizer compost, you should simply blending materials wealthy in nitrogen, (for example, domesticated animals excrement) and those profoundly wealthy in carbon, (for example, twigs and dry leaves). You can likewise include a bunch of yard manure if there is no enough stockpile of materials wealthy in nitrogen. To ensure you have the perfect nitrogen-carbon proportion. The downpour gives the dampness, however in the event that it isn’t sufficient, you should cover or water the manure heap to hold the landfill.

You ought to be sharp not to immerse the manure heap. For you to give the necessary oxygen, you should continue blending and turning the fertilizer heap. Quicker disintegration goes connected at the hip with visit turnings.