If you want to realize the mass creation of bio fertilizer, you’re going to want some tips. Like that, you will get everything created in a fashion that is perfect for you. Before you buy anything or get started, you’re gonna want to go through and make use of this advice.
bio fertilizer making machine in commercial plant
At the beginning, you’re going to must find the fabric that you’re will make the fertilizer out from. As an example, you can use a bio material of some type you are aware of is protected to work alongside. Know that there will likely be a few options and you need to go along with a thing that is not hard to get your hands on to make it into what you need. It’s good to possess a source to find the raw materials for the good price so that you have usage of them and can benefit from utilizing them regularly.
Fertilizer might not be going to be safe to save in particular ways. You want to ensure that you know what kind of containers you can store it in and you need to ensure it’s in an area that may be as secure as is possible. If you’re not careful with storage, it could end up causing you to be harmed or you might end up with property damage if something drastic happened. Sometimes people just assume they can store fertilizer however they want only to discover that it’s not worthwhile as a bad issue happens to them.
A solid buyer can be something that you should come up with prior to getting started on making bio fertilizer. If you’re going to apply it yourself, then you can definitely consider yourself as the person you must ensure it is for in the long run. But, once you have enough to market extra even when you use it yourself, then a fertilizer are going to pay money for itself and will definitely be available when you really need it. Don’t simply make it then not do much from it because it will build-up fast and be kind of a pain to keep after a certain point.
Look into what bio fertilizer making machinery you’re going to use to make your fertilizer. When you’re working with a machine, make sure it’s capable of product bio fertilizer at a quick rate without taking too much work to handle. If you’re uncertain on how to use machinery, then look up instructions on the net to see what it requires to do everything in ways that is correct and that is certainly safe. It’s generally smart to check out information about what you can do even if you’re informed about the kind of machine mainly because it could have features you wouldn’t find out about without reading through to operating the device.
production line for making bio fertilizer
It’s now possible for you to get started together with the mass production of bio fertilizer. There are lots of options available that you could deal with which get you to an excellent end result. Take and work together with the above tips and you will do exactly fine using this.
The demand for organic fertilizer has been steadily increasing. If you’re capable of build an efficient production line, it’s likely that you’ll be able to bring in substantial profits. Having said that, you should ensure that you just take the right approach. Center on choosing the ideal design for the organic fertilizer production line.
Have a look at Other Successful Plants
Naturally, you would like your plant to thrive. If you wish great results, why not look into other plants which may have reached high quantities of success? If you examine these organic fertilizer plant designs and look at the gear they’re using, you’ll possess a clearer picture of the things your very own plant needs.
In the event you don’t have the choice of touring a plant in person, you might like to look at video footage of plants. This will assist you to see the equipment these plants are utilizing, and will also also supply you with the opportunity to check out the design from the plant.
Organic fertilizer making plant design
Look at the Space That You’ll Be Operating In
While other plants can be quite a source of inspiration, the best design for your production line will be different in accordance with the space you’ll work in. You’ll want to ensure that you utilize your layout as efficiently as is possible.
The volume of space you may have will limit the equipment you’re able to get. Measure your home carefully and try to make use of the space you have as efficiently as possible. Ensure that you will have ample space for workers simply to walk around and look at the machine when necessary.
Look for a Vendor That Will Answer The Questions You Have
The proper vendor offers a lot of guidance as you seek out your ideal plant. Find a vendor that has strong communication skills and it is greater than ready to answer any questions which you might have.
Your vendor could possibly offer you recommendations and direct you towards organic fertilizer making equipment that is certainly in step with what you’re seeking. Be sure that you use a way to find out more regarding the machinery you’re looking at in front of your purchase.
Evaluate If Getting a Full Production Lines Are the Right Option for You
If you would like make sure that you select equipment that really works well together, you may find that investing in a full organic fertilizer production lines are your very best choice. Buying bundled equipment is a straightforward way to acquire equipment that can work together seamlessly, and it may also assist you to find high-quality equipment at a better price.
Consider the bundles offered by vendors that you simply trust. If you feel you might develop a production line by using a better design, you must you can do so. However, purchasing a complete production line might be a way to save both time and money.
Be sure that you keep this all advice at heart when you strive to discover the ideal design for the organic fertilizer production line. Choose your equipment carefully and try to build a fertilizer plant that will exceed your production goals.
With the advancement of large-scale breeding, pig breeding has gradually changed from traditional free-range breeding to large-scale and intensive breeding. A large amount of pig excrement has caused serious pollution to the environment. Pollution discharge from livestock and poultry breeding has become one of the most important agricultural pollution sources.
Granular organic fertilizer production line
Theinvestment in organic fertilizer processing equipment is related to the annual output. The processing equipment of each organic fertilizer is divided into multiple models according to the output. The output of the equipment is 1-20 tons. The complete set of equipment for processing organic fertilizers includes organic fermentation turning machines, crushers, mixers,fertilizer granulator machines, dryers, coolers, belt conveyors, coating machines, screening machines, etc. According to the output, the complete set of organic fertilizer processing equipment is divided into large, medium and small organic fertilizer production lines, and the price is above 3 to 1 million.
pig manure rotary drum drying machine
The pig manure dryermachine is divided into various specifications with a diameter of 80 cm-3 meters according to the output size. The selection needs to be determined according to the expected output. In addition to the output problem, the raw material moisture should also be considered when selecting. Of course, the greater the moisture is needed The larger the equipment model, and the higher the drying standard, the larger the equipment model required. It is recommended that the solid-liquid separator be used for treatment when the raw material moisture is too large, so that it will be more conducive to saving drying costs after treatment.
The process of processing livestock manure into organic fertilizer:
The first step: fermentation
Collect livestock manure, mix it with hay and decaying silage, etc. to make compost, and let it ferment. In the fermentation process, the pile turning machine is used to fully ferment the livestock manure, which can only be achieved by turning the pile in time and evenly. Now some places are very dry and some places are very wet, which will affect the quality of fermentation.
a finished vertical fertilizer crusher without painting
The second step: the ingredients are crushed and mixed
Use the batching bin to pulverize, proportion and mix the composted materials, N, P, K and other inorganic fertilizers, and other additives and other raw materials in a certain proportion through a material crusher machineand a horizontal mixer machine.
The granular materials output from the granulation forming system have certain differences in particle size and need to be sieved and classified. The selected rotary screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device. It is recommended to be equipped with an automatic material return system to screen unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer to continue pelletizing after being crushed again, which helps to improve the continuous operation capacity of the production line.
a completed rotary drum drying equipment
Step 5: Drying
Use an organic fertilizer drying machine to further remove water from the sieved particles to meet the standard requirement of organic fertilizer moisture content.
Step 6: Cool down
Cooling the granular materials with a cooler helps the storage and quality of the granules.
Non-drying granular fertilizers include urea, ammonium phosphate, compound fertilizer, potash fertilizer granules, etc., fertilizer granulation is one of the development trends of fertilizers. Compared with powdered fertilizers, granular fertilizers have good physical properties, no dust, long-term storage and no agglomeration, good fluidity, easy to spread fertilizer, and can realize aircraft sowing. At the same time, it can also play a slow-release effect and improve fertilizer performance. Utilization rate. There are three common methods for processing this kind of non-drying granular fertilizers: disc granulation, recrystallization and extrusion granulation. After long-term practical experience, we recommend using a pair-roll extrusion granulator to process non-drying granular fertilizers. , This kind of processing using a pair of roll extrusion granulator is more practical.
Double Roller Granulator in Manufacturing
Dry powder-free processed granular fertilizers are mainly used for processing compound fertilizers and compound fertilizers. As the raw material of compound fertilizer, powdery is suitable, but as fertilizer for direct use, granular fertilizer is better than powdery products. The common processing methods of dry granular fertilizer include disc granulation, recrystallization and extrusion granulation. The three granulation methods have their own characteristics.
Comparison of three methods of non-drying granular fertilizer processing
Disc granulation. Disc granulation requires adding a binder to the powder, and at the same time it is obtained by drying and sieving. This method requires the addition of ineffective ingredients such as binder (usually clay) and water to reduce the nutrient content of the product.
Recrystallization method. The powder is dissolved in water, cooled, crystallized and separated into crystals and then crushed and sieved. The method has a complicated process, high cost, high consumption, and low market competitiveness.
quality part of double roller extrusion granulation machine
Extrusion granulation method. A tablet press or an extrusion granulator is used to forcibly squeeze the powdered potassium fertilizer into tablets, which are then made into granules through processes such as slicing, granulating, and sieving. There are two types of extrusion granulation: roller type and wheel roller type. The roller type extrusion is firstly pressed into large pieces and then crushed into particles. In this way, the device has large capacity, high particle strength and low energy consumption. The wheel rolling type is to directly squeeze the material into a cylindrical strip in the laminating film, and then cut it into columnar particles. Most of the extrusion granulation methods currently used in China are wheel pulverization, and the production scale is small. A single double roller granulator machine can only reach 3~5t/h, and the granulation strength is limited, the mold is damaged, and the production is cylindrical granules. , Poor flow performance and other characteristics.
ShunXin roller pressing granulating equipment
The double-roll extrusion granulator has obvious advantages in processing non-drying granular fertilizers
The roller squeezing granulator adopts rolling molding and crushing into granules. Extrusion granulation production has a wide range of raw material routes. At present, there are more than 20 kinds of materials that have been successfully used for extrusion granulation: ammonium nitrate, urea, ammonium chloride, calcium nitrate, potassium chloride, potassium sulfate, etc. In addition, the extrusion granulation process can flexibly realize the replacement of product formulas in a very short time, and a set of equipment can produce products with more than 30 formulas.
The design of the roller extrusion granulator is very reasonable, very practical, and low energy consumption. It can be continuously produced without drying at room temperature and once rolled and formed. The ball and socket on the roller can be manufactured according to the size and shape of the customer’s needs. At present, we There are spherical, pillow-shaped, semi-circular grain, rod, pill shape, walnut shape, oblate shape, and square shape. It is now used as a new energy-saving product in the compound fertilizer and organic fertilizer industry.
Organic fertilizer equipment manufacturers not only provide equipment products, but also provide technical services. The intervention of equipment manufacturers is inseparable from the preparation of the pig manure organic fertilizer processing production line from the early stage to the later stage of production, from ground infrastructure guidance, process design, equipment customization, equipment installation, customer technical personnel training, after-sales technical guidance, etc. , All need the service and support of the equipment manufacturer. A company with a good reputation, good service and good reputation is the consideration for choosing a pig manure organic fertilizer equipment manufacturer.
The roller extrusion granulator belongs to the extrusion slip model. Its working principle is: the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and synchronized with the driven shaft through the split gear, and work in opposite directions. The material is added from the hopper, formed by the pair of rollers, demoulded and pelletized, and then sent to the crushing screen studio through a pair of chains, where the finished product particles (balls) are screened and separated, and then the returned material is mixed with the new material. Then granulate. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.
Double Rolloer Granulator for Sale in SX
The double-roller extrusion granulator produced by FPC is green and environmentally friendly and has no three wastes emissions during the production process. FPC is one of the companies that have passed the environmental assessment certification. With an annual output of more than 1,000 pairs of roll granulators, they are sold to all regions of the country, and even all over the world. Choosing FPC will give you no worries.
What equipment is needed to process organic fertilizer? Next, FPC will introduce the organic fertilizer equipment that needs to be used in conjunction with the production process of organic fertilizer.
moving type caomposting machine
Fermentation of raw materials
The first step in the production of organic fertilizer is the fermentation of raw materials. There are three types of equipment used for raw material fermentation: manure fermentation tanks, self-propelled compost turners, and trough type compost turners. The purpose of using equipment is to save labor, speed up the fermentation of raw materials, make the fermentation of raw materials more uniform and thorough, and have reached the organic fertilizer content standard. The success or failure of organic fertilizer fermentation determines the quality of organic fertilizer, so theselection of fermentation equipment is very critical.
Raw material crushing
In order to make the fermented organic fertilizer look even and fine, it is necessary to use a semi-wet material crusher to crush the raw materials. After crushing, high-quality powdered organic fertilizer can be obtained. The raw materials that are not thoroughly crushed need to be screened out by an organic fertilizer drum screening machine. Carry out secondary pulverization. If granular organic fertilizer is produced, the sieving step should be continued after the cooling process.
organic fertilizer granulation machinery
Granulation
In order to be more convenient for transportation and storage, the powdered organic fertilizer needs to be granulated. The granulated organic fertilizer has high strength and density, which is more convenient for transportation and more convenient for later use. Generally, a new type of organic fertilizer stirring tooth granulator is used for granulation.
Drying and cooling
The raw material during granulation still contains about 30% moisture, so the moisture in the granules should be removed in time after granulation to further improve the strength and prevent moldy or crushed during bagging and transportation. The granules need to enter immediately after being dried. The cooling system is convenient for further evaporation of water, and on the other hand, it is cooled and shaped. At this time, a rotary dryer and a cooler are needed.
rotary fertilizer screening equipment
Particle screening
In the process of processing, there will be a small amount of oversized and oversized particles, which are screened out by the organic fertilizer drum screener. The oversized particles are returned to the granulator, and the oversized particles are returned to the pulverizer. Realize fully automated production.
Double bucker fertilizer packing machine at work
Packaging
The qualified granules after screening flow into the automatic fertilizer bagging machine, and the finished granular organic fertilizer is packed into bags and transported to the finished product warehouse, and the whole process of making organic fertilizer is finished.
FPC is a large-scale manufacturer of organic fertilizer equipment. What equipment is needed to make organic fertilizer? Each customer has different conditions, different raw materials and different processes, so the required equipment is also slightly different. You can call to inform the details, and we will develop a suitable organic fertilizer production plan according to your situation for your reference.
Organic fertilizer manufacturing equipment is needed to make animal manure as organic fertilizer. The performance characteristics of the equipment determine the different uses of the equipment and the pros and cons of the equipment. As we all know, animal manure is a good organic fertilizer, which can make the soil fertile, overcome soil compaction, provide plant nutrition, and improve crop quality. However, how to deal with animal manure must first be fermented and decomposed. Fermentation can promote the decomposition of organic fertilizer and increase fertilizer. The effective ingredients of the fertilizer are fermented at high temperature, insect eggs and weed seeds are used to kill germs and make environmentally friendly organic fertilizer. The organic fertilizer turning machine is a special equipment for fermentation and decomposing. Let’s take you to understand the equipment performance characteristics and process principles of using animal manure as organic fertilizer.
Organic-Fertilizer-Granular-Production-Line[1]Performance characteristics of animal manure as organic fertilizer equipment
Animal manure organic fertilizer has a kind of organism and enzyme, which can enhance the biological properties and enzyme activity of the soil, increase the nutrient content of the soil, and improve the pH of the soil, so that the soil can be suitable for the growth of various agricultural practices.
The organic fertilizer produced by the pig manure organic fertilizer production line is highly nutritious. If it is put in evenly, no additional fertilizer is needed for at least 100 days. This effect cannot be replaced by any fertilizer.
The animal manure organic fertilizer production line can add anti-disease and insect pests drugs during production to reduce disease and insect pests and rodents.
The organic fertilizer produced by the animal manure organic fertilizer production line is rich in nutrients, and in addition to the three major nutrients of nitrogen, phosphorus and potassium, there are also rich calcium, magnesium and silicon, etc., which change the composition of the soil and are beneficial to crop growth.
①The raw material is fermented, fermented and crushed. After crushing, the sieving machine sieving, the sieving machine sieving out qualified powdery organic fertilizer, then the automatic packaging scale packaging, sealing, and each equipment is transported by a belt conveyor.
Granular organic fertilizer production line equipment:
medium scale organic fertilizer production plan
Fermentation of raw materials: various animal manures such as chicken manure, pig manure, cow manure, biogas residue, or raw materials that can be fermented or have fertilizer efficiency after treatment are equipped in a certain proportion (according to market demand and local soil test results).
Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the overall fertilizer particles.
SX Wet Rotary Drum Granulator In The Process Of Compound Fertilzier Production Line
Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging and storage and transportation.
Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.
Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.
large capacity organic fertilizer granulating plan
The organic fertilizer production line of FPC livestock and poultry manure organic fertilizer equipment has reasonable design, fine production, compact appearance, reasonable price, and good after-sales service. It can produce powdered organic fertilizer or hardcover organic fertilizer (that is, granular). The company can specify the equipment required according to the specific situation of the customer, according to your situation to plan the site area, equipment placement, and help you install and debug. Welcome to negotiate and purchase.
Process introduction of inorganic organic fertilizer extrusion granulation production line:
ShunXin roller pressing granulating equipment
Add the qualified raw materials into the mixer according to the ratio requirements and mix them evenly.
Transport to the disc feeder, and remove the ferrous materials from the material during the transportation process.
The material in the disc feeder evenly enters the extrusion granulator.The material is forced to pass between the two pressure rollers to be squeezed into flakes. The flakes are broken into pieces by the coarse crusher under the pressure rollers. Screening; the materials on the screen continue to be crushed and screened.
The semi-finished products are transported to the finished product screening machine; the fine particles after screening are directly returned to the disc feeder,the large particles are crushed by the crusher and then returned to the disc feeder.
quality part of double roller extrusion granulation machine
The production of compound fertilizer by extrusion granulation process has the following advantages and disadvantages
Extrusion granulation does not require heating and humidification of the materials, which saves investment and energy, and can also be adapted to the granulation of ingredients containing heat-sensitive materials, such as ammonium bicarbonate and certain organic fertilizers.
No waste water or waste gas is discharged outside during the production process, and it will not pollute the environment.
There are no special requirements on the properties and particle size distribution of the raw materials, so the source of raw materials is relatively wide.
The production is more flexible, and the product plan can be changed at any time, which is conducive to the production of special fertilizers in small batches.
The product has uniform particle size distribution, no segregation or agglomeration.
The shape of extrusion granulation products is not as round as the particles produced by traditional methods such as drum granulation and slurry granulation; if chemical reactions occur between the ingredients in the product particles, the particles may collapse.
Organic fertilizer production line equipment is a good investment project for current breeding farms, fertilizer processing enterprises, and urban waste treatment plants, because organic fertilizer production line equipment not only meets environmental protection requirements, but also realizes environmentally friendly production, but also realizes comprehensive recycling and utilization of resources. Effective way, its product organic fertilizer can improve the soil environment. So today I will show you how to purchase organic fertilizer production line equipment and what advantages it has.
large capacity organic fertilizer granulating plan
Selection and advantages of organic fertilizer production line equipment
In general, thepurchase of organic fertilizer production line equipment for high-yield and stable production should be considered based on six main aspects, including planned annual output and fertilizer types. And its characteristics also have 3 major advantages.
6 points for purchasing organic fertilizer production line equipment
Determine the size of the equipment for the organic fertilizer production line: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
Determine the configuration level of the organic fertilizer production line equipment: the configuration level is different, the price of the organic fertilizer production line equipment is different, the amount of labor used is different, and the stability and high yield of the organic fertilizer production line equipment are also different.
medium scale organic fertilizer production plan
Determine environmental protection requirements: places with low environmental protection requirements generally choose heavy reduction and dust removal, and organic fertilizer production line equipment investment is low; places with high environmental protection requirements generally choose heavy reduction and ink dust removal, which can meet the national air emission quality standards.
Determine the type of fertilizer produced. It is equipment for processing pure organic fertilizer, compound fertilizer or organic-inorganic compound fertilizer. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
The selection of fermentation compost turner machine: the general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, rotary drum fermentation, different fermentation methods, and different fermentation organic fertilizer equipment . Generally, the shallow trough turning machine is more suitable for the principle of aerobic fermentation (the advantages of the shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).
fertilizer machines in ShunXin factory
3 advantages of organic fertilizer production line equipment
Organic fertilizer production line equipment is widely used and has high conversion efficiency. The equipment benefits of the organic fertilizer production line are widely used in breeding farms, pharmaceutical factories, household garbage, urban sludge and various organic fertilizer plants.
The equipment has good performance and advanced technology. In the process of processing, it can kill germs, insect eggs, detoxify and deodorize, and purify the environment to achieve harmlessness, resource utilization and industrialization, with low energy consumption and stable product quality.
Low energy consumption and high efficiency. There is no peculiar smell in the operating environment and the floor space is small. Zero pollution, good ventilation, deodorization only takes 1-2 days.
large scale wheel type compost turning machine
It should be noted that there are several advantages after using organic fertilizer production line equipment to make organic fertilizer into the size and shape of chemical fertilizer, that is, it can make the land easier to absorb, make the organic fertilizer evenly distributed, and facilitate the transportation and storage of the fertilizer. . FPC organic fertilizer production line equipment is well-known in the organic fertilizer processing industry for its reliable equipment performance, stable and high yield, and has been exported to more than 30 countries and regions.
The most commonly used and most important equipment in a complete organic fertilizer production line is the organic fertilizer granulator. As we all know, the equipment has its own service life, but some people can use the same equipment for many years, but some People can’t use it for a long time, mainly because everyone has different operating methods. More importantly, they don’t pay attention to the maintenance of equipment. So how should the organic fertilizer granulator be maintained?
New deisgn organic fertilizer granulator machine
The operator should pay attention to regularly check the components that are easily worn out in the structure, and observe whether the degree of wear is not serious or very serious. If it belongs to the latter, it should be replaced immediately to prevent accidents caused by persistent use.
As for the plane of the bottom frame where the movable device is placed, pay attention to maintaining sanitation and remove dust and other materials in time to prevent the movable bearing from moving smoothly on the bottom frame when thepelletizer equipment encounters unbreakable materials, which may cause serious accidents.
rotary drum granulation machine for sale
During the operation of the organic fertilizer granulation equipment, it is found that, like some newly installed wheel tyres, it is very easy to loosen, so it needs to be checked frequently. In addition, once the bearing oil temperature is found to rise too fast, or there is an abnormal impact sound from the rotating gear, the power should be cut off immediately, and the reason should be checked and then solved in detail.
rotary gear drum granulator
Good lubricating oil is very helpful to bearing life. Therefore, the operator must ensure that the injected lubricating oil is clean and has good sealing performance.
As long as you can always adhere to the above four points, you can greatly increase the service life of your pelletizing equipment, and the performance of the equipment can always be stable and efficient.
