Making Dry Organic Fertilizer

Just What Is The Dry Granulation Technique For Making Fertilizer Granules?

There are several varieties of equipment which can be used for making fertilizer granules. This is basically the best way of storing fertilizer, perhaps for several years, but you do need to have the right equipment for combining materials. Using the dry granulation method, you can expedite their production of this fertilizer, in spite of the tiniest units that are offered. They implement the dry granulation method, allowing you to pelletizer all of the fertilizer you happen to be produced with the composting process. And this is what you may expect if you decide to obtain one of these brilliant machines that could produce fertilizer granules in this manner.

Different Kinds Of Dry Granulation Equipment

There are 2 quite popular varieties of dry granule making machine that are utilized to form granules for this purpose. This consists of a slugging machine, in addition to a roller compactor, both of which have advantages and disadvantages. Each one of them is for production process of npk fertilizer. However, a lot of the businesses will make use of the roller compactor simply because it is in much more efficient type of machinery. It can easily take the dry materials you are providing and condense it to the pellets that you will make use of as fertilizer.

Granulating machine for NPK fertilizer — NPK granulating machine for sale

Why Do Fertilizer Granules Stay Together?

You can find additives which can be used in to the fertilizer to ensure the whole mixture stays together. It all depends about how you will be categorizing the fertilizers you happen to be using. In addition, it depends upon the npk fertilizer mixing machine that you will be putting together. It is very present with produce NPK fertilizer. Nitrogen is amongst the most significant elements of any kind of soil you are planting in. You will additionally need to use phosphorus and potassium to obtain that proper balance. All this is held together by binders that will interconnect together with the fertilizer. To produce this work, you will need to understand how these machines actually function.

How Can These Machines Work?

The reason they are able to produce pellets is due to a rotating motion. The raw materials are simply just clumped into balls. They can be made into cylindrical pellets which can also be stored. The rate from which the equipment returns will define how quickly the pellets could be produced. Whether you are utilizing a granulating disc, or rotary drum granulator, the procedure is always the same. Just make sure that you are using a regular power source to keep our prime speeds desire for this procedure to function.

Double Rolloer Granulator for Sale in SX

Granulation compression could very well be the most advantageous strategy to store fertilizer. By taking out the moisture from your mixture you are increasing the system, you can be sure that the pellets will dry and sustain their integrity. Creating fertilizer granules will not be that hard to do using the proper fertilizer granules makers. It must take just a few hours, from beginning to end, to make many bags of this material. You can then store what remains, or market it to many other farmers, that may benefit from the fertilizer you will be producing utilizing these machines.

Poultry Manure Pellet Machine – Where to Buy?

In case you have a poultry farm, maybe you are contemplating what to do with the chicken manure. Will not discard the chicken manure. The chicken offers various trace minerals and boron. It can be, therefore, preferable to use chicken manure to produce fertilizers.

Once you opt to turn the chicken manure into fertilizer, anyone can get a poultry manure pellet machine. It is actually, however, essential to find the organic fertilizer processing machines coming from a reputable source. When you purchase the wrong seller or manufacturer, you could possibly lose your hard-earned money.

Please read on to discover where you can buy poultry manure pellet machines:

Buy Straight from the Manufacturer

It is actually cheaper to acquire a poultry manure pellet machine straight from the supplier of chicken manure pellet machine. The problem is selecting the best manufacturer. A great manufacturer sells high-quality machines and has several years of experience. You can get a high-quality poultry waste pellet mill in the right manufacturer.

the design of 3 t/h organic fertilizer production line for sale — organic fertilizer making plant

Unfortunately, some manufacturers are unreliable. They have poor customer support then sell low-quality machines. It can be costly to use and look after their machines. In fact, they generally do not honor their warranty. Tend not to choose one of these manufacturers.

Order from a neighborhood Supplier

If you cannot find domestic manufacturers, you will get this machine from local suppliers. The neighborhood suppliers get their machines from various overseas manufacturers. If you are aware a trustworthy overseas manufacturer, you can check once they work together with suppliers in your country. You can buy their poultry waste gramulating machine from your local supplier.

A neighborhood supplier can even help you import your chosen poultry manure pellet machine. The regional supplier pays each of the fees and taxes when importing the appliance for you. In case you are paying for everything all on your own, you will probably spend more money money to import the equipment to make granular organic fertilizer from animal manure. It is actually cheaper to employ a supplier.

Buy a Second-Hand Machine

It really is costly to buy a new machine. In case you have a poultry business, you may not have a ton of money to enjoy with this machine. It is actually affordable to get a second-hand machine. The equipment will save you time and cash, particularly if bought the right second-hand machine.

It is, therefore, crucial to look for the condition in the second-hand machine before purchasing. You may ask the vendor to show you the service history of the equipment. In case the machine is still in excellent condition, you may use your machine to make more money.

Get Your Machine Online

People are not any longer fearful of buying machines on the net to start organic fertilizer production. Therefore, many companies and manufacturers sell their machines online. You can check out the websites of these companies and manufacturers for more information on their machines.

Commercial granulating machine for making poultry manure fertilizer — rotary drum granulator for sale

In case you are buying your machine online, compare the values and shipping costs in the different online sellers. It is easy to find affordable online sellers. They will save you money. And they will deliver your machine by the due date. In fact, they have good customer service, so you can easily contact them.

Conclusion

A poultry manure pellet machine will help you turn chicken manure into fertilizers. You can use the fertilizer on your farm. Or sell the fertilizer to earn more income. You, however, need to look to get a high-quality machine in the marketplace.

How To Make Organic Fertilizer Powder With Animal Manure?

In the production of powdered organic fertilizer, it mainly adsorbs dust floating debris floating in the air. When the livestock and poultry manure is harmlessly treated, the aerobic strip stack fermentation is generally adopted. That is, the general stacking fermentation, in the fermentation need to pay attention to, to avoid wind and rain, reduce organic matter. Therefore, before fermentation, it is necessary to build a rain shelter and build a fermentation tank.

The following is an introduction to the animal manure composting process:

1. Ratio of raw materials per ton: 500kg of cow manure 300kg of pig manure 200kg of strains 50g of strains (cow manure and pig manure can also be replaced by other livestock and poultry manure) accessories: When the humidity of livestock and poultry manure is large, appropriate materials with lower water content such as straw, rice husks, and cake meal can be added to reduce the moisture content of fermented materials. Alternatively, you can use a solid-liquid separator machine.

2. Strip stack: According to the above raw material ratio, the strip pile is carried out as needed. The length of the strip pile is not limited, the width is 2 meters, and the height is about 1 meter. In the strip stacking, the material needs to be stacked evenly layer by layer. According to the size of each fecal treatment, choose the appropriate thrower width. The following figure shows a animal manure composting machine with a lifting type, which can mobilize the height of the pile and shorten the return speed of the pile.

Hydraulic composting machine for sale — Commercial composting machine to turn large-size compost piles

3. Add strains: Expand the strains and residue in a ratio of 1:5 (the purpose of this is to dilute the strains and spread them evenly. For example, 1kg of strains can be mixed with 5kg of wheat bran or rice husk powder). Generally, 1kg of bacteria can ferment 10 to 20 tons of manure and straw, and in the case of a large amount of fermentation, it can be evenly mixed with the help of a fertilizer blending equipment, and sprinkled on the surface of the strip pile according to the number of strip piles.

4. Turning the pile fermentation: use the commercial composting systems to flip the strip pile. The temperature rises above 55 °C, turn the pile every 1 to 2 days, and after 10 to 15 days of fermentation at 55 °C, the strip pile can be put away. (The purpose of the pile is to evaporate the water, oxygen enters the inside of the pile, and the bacteria enter the inside of the pile and reproduce and ferment rapidly)

Groove type composting machine for sale — Commercial composting machine for organic fertilizer plant

5. Crushing: Fermented materials can not be sold directly as commodities, this is because long-term stacking will cause agglomeration and other phenomena. At this time, the remaining large pieces of material need to be finely crushed by the compost grinder, and the powdered organic fertilizer is obtained after crushing. (Pre-fermentation, in order to accelerate the fermentation process, the excipient can be added to the crusher for crushing)

6. Screening: In order to improve the selling phase, the powdered organic fertilizer is re-screened to obtain a uniform powdered material before it can be packaged. After following the above steps, it will become pure powder organic fertilizer after being screened by the fertilizer screening machine.

7. Packaging: The powdered organic fertilizer can be directly stored and sold after being packaged by the fertilizer bagging machine.

After these 7 steps, it is possible to produce powdered organic fertilizer in the process of composting animal waste. Of course, if you want to make powdered organic fertilizer that meets the standards, you also need to determine the organic substance composition of fermented manure and straw fertilizer, add nitrogen, phosphorus and potassium content, and also need to adjust the proportion of straw and other auxiliary materials to determine the various content formulas of organic fertilizer.

What Is The Layout Of A 5 T/H Organic Processing Plant?

Small organic fertilizer production line is influenced by national support and enjoy subsidies, it is conveniently, low cost, fast recovery cost, low energy consumption and increase efficiency good, no pollution, the characteristics of high organic content, is the ecological fertilizer processing equipment, to improve the soil environment, and create conditions to improve the environment and soil water pollution farmers, And in line with the requirements of agricultural supply side reform proposed by the state in 2017, the organic fertilizer equipment is the current tuyere entrepreneurial project.

How to ferment poultry manure into organic fertilizer? The process, generally using tank fermentation or tank fermentation, the other is advanced biogas, and then turn to fermentation for organic fertilizer. This is the current market more common organic fertilizer processing technology.

The preliminary process method of organic fertiliser manufacturing is as follows:

1. The manure and other materials, household garbage, sludge and other fertilizer base materials are chopped and piled on the flat ground. (slot double cast machine directly to the material into the groove), width equal to heap heap of width, and equipment, high lift as far as possible, length is as long as possible, such as 50 meters, 100 meters, the ground should level off, the cement, the land can be (as long as smooth, has a certain hardness) to produce ten thousand tons of each site 5-6 acres, groove cast machine covers an area of relatively smaller).

2. How to compost cow manure into industrial organic fertilizer? The piled livestock and poultry excrement and other materials, household garbage, sludge and other fertilizer base material sprinkled with biological fermentation bacteria agent, (the unit provides technology and fermentation bacteria agent).

Hydrulic composting turner for sale — Windrow type composting machine for animal manure

3. Use compost production machine or groove cast machine will straw and other materials of animal manure, living garbage and sludge, (water content should be 50% to 70%), fungus fermentation agent such as mixing fold, 3-5 hours can deodorize, 16 hours of up to 50 degrees, the temperature reaches 55 degrees, the pile of increasing oxygen again, when the material temperature reaches 55 degrees to fold, To evenly ferment, increase oxygen, cooling effect, repeat the next process until completely ripe.

4. Poultry and animal feces and other material, if the domestic waste and sludge water content is too high, you can add materials containing organic matter, can absorb the moisture dry or dry with reflux method will be the last time the fertilizer in the following article formed the chop, poultry and animal feces and other materials, the water content of the larger domestic waste and sludge in the middle, Let the water from the top seep into the bottom before flipping.

5. The general fertilizer process to 7-10 days, due to different climates around the country, maybe 10-15 days, the material will be thoroughly decomposed, to achieve no odor, no bacteria, eggs, weed seeds, humus high, potassium content increased. Powdered organic fertilizer is made.

6. Then the grinder, grading screen screening, automatic packaging machine compost bagging machine, powdered organic fertilizer can be stored for sale.

If it is made of powdery organic fertilizer, after the completion of the preceding process can enter the market for sale, and as a commodity sales considering the inventory time, fertilizer efficiency to maintain, it is necessary to further in the above process, processing for making organic pellets.

Processing for granular organic fertilizer, small organic fertilizer production line process in the above description of the process based on the increase of the following process flow:

Commercial granulating machine for compound fertilizer — Rotary drum granulator for sale

(1) the use of organic fertilizer granulator particle machining for 3mm-5m-8mm particles;

② Screening machine for screening;

(3) After screening, the particles in line with the specifications enter the lower process, and those that do not meet the requirements are returned to the grinder for reprocessing and granulation again; It needs to be noted that tongda Heavy Industry organic fertilizer pelleting machine once granulation rate reached more than 95%;

(4) Meet the requirements of transmission to the dryer, cooler drying, cooling;

⑤ In order to keep fat, also need to coat the particles, that is, the coating machine coating process;

⑥ After the coating, the particles are transported to the fertilizer packaging machine for packaging; All landowners put in storage.

The above is in line with the requirements of environmental protection at present, and achieve national organic fertilizer standards, through fully decomposed, harmless organic fertilizer processing process.

How To Decide On The Proper Commercial Composting Equipment

Commercial composting enables you to make large volumes of fertilizer. This equipment helps to make the composting process fast and much simpler. You possibly can make a lot of cash quickly whenever you make the fertilizer as well as the equipment is affordable so that you can make a lot of compost fast. Quality compost is essential when you need to help make high-quality fertilizer in quantities.

Compost can be created out of many types of manure. The most common is cow dung and chicken dung. You will find the dung for cheap and even free. Many farmers will donate the dung totally free and you can also buy it for a very cheap price if you want to.

The compost is perfect for making fertilizer. The fertilizer is utilized in agricultural operations to produce the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is filled with nutrients and cheap and plentiful. It is possible to think it is.

Wheel type composting machine for commercial composting — Commercial composting machine for sale

The commercial composting equipment can also be good for environmental surroundings mainly because it takes the dung from the environment and out of the waste dumps. Cows and chickens produce a great deal of dung so converting it into fertilizer is a good thing for that environment.

The development line operates by utilizing the dung and making it compost. The dung needs to be dried first then it might be blended with organic materials like grass leaving. The compost is then left to ferment. In the event you allow it to ferment naturally it may take weeks for that fermentation process to get completed, but when you use the compost turner you may have finished compost within 2 weeks.

The compost turning machine will turn the compost over consistently that makes it ferment faster therefore the compost will be ready to transform into fertilizer faster. You want to ensure that you utilize these appliances since they increase the production process a great deal. Because of this you may make more money.

Hydraulic compost turner for sale — Commercial compost turner for organic fertilizer

After the compost is made it could be converted into fertilizer having a granulation machine for organic fertilizer. This machine will turn the compost into pellets. The production line will provide you with a cost-effective strategy to make large quantities of fertilizer. The machines make pellets of various sizes and so they could be polished.

In order to produce large amounts of organic compost you will need the right commercial composting equipment. These machines are affordable and will be customized for commercial productions associated with a size. If you want to expand your organization and make large amounts of fertilizer you should purchase this equipment so you can produce all the fertilizer you require.

Making high-quality fertilizer is not difficult when you select the fertilizer production line. It is actually affordable and is particularly constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that may last the life from the machine. This line enables you to produce each of the fertilizer you require plus it won’t cost a ton of money to work either.

Introducing Fertilizer Manufacturing

There are a plethora of farms all over the world that depend on quality fertilizer for their crops. Without adding nutrients on the soil, it could be impossible to keep up with production quotas. A lot of the crops will extract essential nutrients through the soil. When they are not replenished, the crops will not grow as expected. This can lead to fewer crops, discovering from the plants, or they may not really grow whatsoever. Here is a quick guide to fertilizer manufacturing to be able to be aware of the process of fertilizer production.

Precisely What Is Fertilizer Manufacturing?

The fertilizer industry often uses certain chemicals that are needed for that soil. This will include urea, ammonia, phosphate, nitric acid, and in addition ammonium nitrate. You may either produce compound fertilizers that can include several different components. You may also utilize straight fertilizers which are only one of these brilliant nutrients. You can find often chemical reactions along the way of making fertilizer that may bind these components together. The intention of fertilizer manufacturing is always to create materials that can be spread onto crops. This could be done by granulating fertilizer powder into pellets that may be stored and utilized to enrich the soil.

How Are Fertilizer Pellets Made

Fertilizer pellets are manufactured using certain kinds of granulating machinery. A number of these incorporate a fertilizer granulator that may use organic materials which can be combined into pellets that may be easily spread. These are traditionally in a cylindrical format. However, a few of the granules can be produced into balls. You will need to make use of a granulator that may produce a great deal of fertilizer, and do so at a minimal cost.

Different Kinds Of Fertilizer Granulators

There are numerous forms of fertilizer granulation machines that you can take advantage of. The most typical will be the organic fertilizer granulator. There is also the Rotary drum churning granulator, rotary drum granulator, and disc granulator which is quite effective. You may produce wet types of fertilizer. They are also differentiated by size. You can easily find a source for any small fertilizer plant in the event you only have only a few crops. If efficiency is essential for you, you should utilize a large rotary drum granulator. These are extremely large, and highly efficient in relation to producing fertilizer pellets to your business.

How To Locate Businesses That Sell Them

There are many different firms that manufacture the products. If you require a number of disc granulators, you will be able to locate them quickly. Irrespective of the size, or maybe the production of these systems, you can find great deals upon them at many locations. If high quantities of production are crucial to you, a pan disc granulator could be all that you need. Do a price comparison and do research about the manufacturers for the greatest sources for these particular machines.

When you have a fertilizer granulator, you can start to work with this machine. Whether this can be a rotary drum churning granulator, or even a pan disc granulator, producing 1000s of fertilizer pellets will be easy. The important thing to producing as much fertilizer as you would like would be to have all of the raw components ready. After you do, it’s a basic few by using these machines which can produce the pellets of fertilizer.

Exactly What Can a Fermentation Tank Do With Your Organic Fertilizer Plant?

As a way to build an organic fertilizer plant by using a high production rate, you have to make sure which you have all the necessary equipment inside your production line. This process should begin by composting the organic materials that you’ll be using to produce your fertilizer. That’s something that can be done having a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

In order to produce animal manure fertilizer which you can use and sold, you’ll have to prepare the type of material you’ll be working with for the next stage from the production process. A fermentation tank is a wonderful way to get these materials ready for the upcoming step from the process.

While composting can take a long time, using a fermentation vessel will help you to streamline the method. Together with the right equipment, you’ll have the ability to accomplish more and use time that you do have as efficiently as you can.

You Are Able To Boost Your Fertilizer

An additional benefit of a fermentation tank is that it provides you with the opportunity to add materials that can ultimately increase your fertilizer and improve its overall effectiveness. For instance, you can add helpful fungi and bacteria in the mixture.

When you deal with a tank, you’ll be able to produce a better product. Bacteria can perform a lot to improve the overall quality of your fertilizer. You’ll be capable of try to manufacture organic fertilizer that suits very high standards of quality.

Fermentation tank for organic fertilizer production

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in the creation of fertilizer. After the procedure is complete, the temperature will shift again so that you can maintain the fertilizer. This will likely be sure that the product still meets high standards of quality after it is ready for release.

Composting is surely an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process, it isn’t a great choice for large scale operations. A fertilizer tank will help to streamline this important step in the process while ensuring the maintenance of your fertilizer that may be produced.

The Tank Prevents Caking

Caking fertilizer is yet another issue you could encounter in these sorts of production lines. If you’re searching for a means of avoiding these kinds of problems, working with a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, by using a tank, you can keep caking from happening from the beginning.

When your goal is usually to produce good quality organic fertilizer within your plant, getting the right tools are crucial. Using a tank, you’ll have the ability to accelerate the production process while avoiding many common problems.

Using a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to ensure that you invest in the appropriate fertilizer tank. Find a tank that will give you excellent results.

Technology of Dry Granulation Equipment

Mechanism: under the strong extrusion force, the solid powder in the closed space is compressed, and plastic deformation occurs, which makes the solid particles occlude, destroy and rearrange each other, and compact to form the particles with the required shape. The specific gravity of the particles is close to the true specific gravity of the material.

The flake materials are crushed, pelleted and sieved to obtain the granular products meeting the requirements of particle size; while the block materials are determined by the concave shape of the dry fertilizer pelleting machine, which can be directly packaged or stored after removing a small amount of flash and entrained powder after screening. The extrusion pressure between the two rollers can be adjusted by the pressure of the hydraulic cylinder according to the needs of granulation operation.

Main features:
(1) the plastic deformation of solid particles under the action of extrusion force forms the rearrangement and combination of particles;
(2) there is no need to add binder;
(3) no drying is needed in the subsequent process.

Main equipment:
The main types of operation equipment are: roller type extrusion granulator, flat die granulator.

High performance parts of dry granulator produced by ShunXin fertilizer machine supplier

Material of pressing wheel: it is made of special materials and is quenched and tempered at high temperature, so that the pressure wheel has good plasticity, toughness and strength, and improves the comprehensive mechanical properties;
Surface of pressing wheel: the surface of pressing wheel should produce the maximum friction force with the material, so as to produce the maximum adhesion force between the materials, which is conducive to improving the rolling effect and finally obtaining the ideal molding material. Therefore, different surface of the pressing wheel should be selected according to different materials;
Surface hardness treatment of pressing wheel: the most advanced surface hard ammoniation treatment technology in the world is adopted to ensure that the surface hardness is more than hvi200, and the depth of nitriding layer is 0.2mm, so that the pressure wheel has strong wear resistance, improve the anti fatigue strength, and make it have good corrosion resistance. Under normal use, the service life of the roller is guaranteed to be 5-12 years;
Structure of pressure wheel: unique and reasonable internal structure can make the surface of pressure wheel cool well
The material of pressure wheel is made of stainless steel 304-2b.