Christopher – Page 20

How Does the Organic Fertilizer Production Line Make Organic Fertilizer into Pellets?

With the development of environmental protection and organic agriculture, the use of organic wastes to produce organic fertilizers through biological fermentation has been rapidly developed, making the treatment of organic wastes harmless and resourceful. However, most of the organic fertilizer obtained by biological fermentation is coarse powder or irregular small lumps, which is very inconvenient to use, and is particularly unfavorable for large-area machine sowing. Making the coarse powder or irregular small pieces of organic fertilizer obtained by biological fermentation into spherical granular organic fertilizer is the key to solving the problem of large-scale popularization and use of organic fertilizer.

FPC will explain to you how the organic fertilizer production line makes organic fertilizer into pellets. The coarse powder or irregular small pieces of organic fertilizer after biological fermentation are characterized by high water content (30-40%) and looseness ( The bulk density is 0.3～0.4t/m3), and the fiber is much. The existing organic fertilizer in the form of coarse powder or irregular small pieces after biological fermentation is made into spherical granular organic fertilizer.

Some manufacturers use traditional discs or drums to granulate, and need to dry coarse powder or irregular small pieces of organic fertilizer (moisture content <15%) and crush them into very fine powder (greater than 100 mesh) . Then add the binder and inorganic fertilizer, and the addition amount of the binder and inorganic fertilizer in the organic fertilizer cannot be greater than 30%. Although this method can be made into spherical particles, the organic fertilizer in the processing process will be crushed by sufficient precipitation, then be granulated by adding water and then dried, repeated many times, so the processing cost is quite high. Moreover, due to the low density of organic fertilizer, the particle strength is low, which is not conducive to storage, transportation, and machine seeding.

There are also some manufacturers who first dry coarse powder or irregular small pieces of organic fertilizer until the moisture content is only 20-25%. Then, a flat die extrusion granulator or a pair-roll extrusion granulator is used to squeeze the dried organic fertilizer into columnar or oblate spherical particles. Although this method is more convenient to use, the fluidity is still not good, it is not suitable for machine broadcast, and the appearance is poor and the appearance is not good.

ShunXin roller pressing granulating equipment

Some manufacturers first use flat die extrusion granulatorto squeeze the coarse powder or irregular small pieces of organic fertilizer into short columnar particles (due to high water content and high fiber content, columnar particles also have a certain degree of plasticity). Then, it is polished to form spherical particles, and then the spherical particles are dried, cooled and sieved to obtain qualified particles. In this method, the raw materials do not need to be processed, the moisture sequence is reduced in steps, and the production cost is greatly reduced. However, this method also has some fatal weaknesses, that is, organic fertilizer is easy to arch, easy to block and easy to bond equipment, and at the same time, the output is small and the power consumption of the extrusion process is high.

Therefore, in summary, the organic fertilizer industry urgently needs to introduce a large-yield, low-energy compression granulating equipment to overcome the easy arching, easy blocking, easy bonding equipment, and small output of the traditional granulator. And the shortcomings of high power consumption in the extrusion process.

What Is the Difference Between Dry Granulation and Wet Granulation?

We often receive calls from many customers to inquire about matters related to the organic fertilizer granulator, and it is difficult for many customers to distinguish what kind of granulation method they need. The difference of the granulation method is to choose the corresponding suitable granulation method according to the use requirements of the material. It is mainly divided into two categories: dry method and wet method:

Dry granulation

Mainly refers to products with relatively low moisture content. Generally, moisture content below 10% is a zero boundary value. (There are also very few materials that can reach 16%, such as some materials that only contain crystal water.) Dry granulation produces mostly irregular particles (such as common granular potash fertilizer) or, more generally speaking, like small gravel The sub-shapes are similar. With the current domestic industrial upgrading and environmental protection requirements becoming more and more stringent, many chemical and building materials powders need to be made into particles.

Disk Pelletizer for Poultry Manure Granulation

Wet granulation

There are also many equipment and methods in wet granulation for materials whose main indicator moisture is above 20%. Such as: plate granulation, roller granulation, screw granulation. The granulation methods used many years ago have been continued. After increasing the use environment and processing requirements of different materials, the continuous improvement has also made considerable progress. For example, the relatively popular organic fertilizer granulation in recent years, the particle size of these particles is between 1mm-6mm, and the above methods are used.

In the organic fertilizer granulator, dry granulation has lower energy consumption than wet granulation and is more environmentally friendly. It does not need to be dried, and does not add water and binder, so the material properties will not be changed. This is also the difference between dry granulation and wet granulation. Dry granulator machine is more suitable for industrialized mass production.

There is also a case that some materials require relatively small particle size, and products between tens of mesh and 100 mesh can also be reduced by airflow, spray, and flash drying.

Characteristics And Price of the Roller Extrusion Granulator

The roller extrusion granulator machine is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. It adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the roller granulation equipment has reasonable design, simple operation, convenient maintenance, and stable operation. The most important thing is that its investment cost is the lowest compared to other pelletizers. The roller extrusion granulator is also suitable for a wide range of materials. It can not only process materials in the dry powder state such as ammonium chloride, urea, and ammonium phosphate, but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency. And the price of such a practical double-roller extrusion granulator is about several thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

Use dry hair granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment in wet granulation.
Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
The granulation success rate is as high as 98%, and there is almost no material return, which saves production costs.
The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for various industries.

Roller extrusion granulator machine used in fertilizer production line

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers throughout the planning and guidance, you are welcome to consult in detail at any time, let me be your free technical consultant.

Exactly What Does A Fertilizer Production Line Do?

The production line for NPK fertilizer completes all the following steps: – Crushing – Batching – Granulating – Mixing – Drying – Cooling – Screening – Coating – Packing

In short, these machines are made to lessen the production process if you make the entire NPK fertilizer manufacturing process better and faster. Consequently the one thing that you will want to do is to secure a a certain granulator for your personal fertilizer manufacturing plant. The granulator you will want may be the double roller extrusion granulator.

This particular granulator machine utilizes the technology of dry granulation to help make the fertilizer granules. It is ideal for using air to dry the pellets. The pellets which are created from this machine will not be full of temperature.

Put simply, these pellets do not need to be cooled and dried through the machines. In addition, this process eliminates the requirement for liquids or other sorts of binders. When binders are eliminated, the fertility and purity in the final product is a lot better.

Problems needing attention in the producting line of organic fertilizer

1. The risk in the process of fermentation and comminution of organic fertilizer production line mainly comes from the equipment. Such as the use of shredders, forklifts and other machinery, the need for eye and ear protection and prevention.

When using special stacking equipment, it is necessary to comply with the relevant regulations. Some dumpers contain high-speed rotary flail knives, and people and animals in contact with them should be well protected. When the mixed swing knife rotates through the stack, the material in the stack will be thrown out and become a risk factor. The equipment operators on site must understand and have protective measures.

2. Another kind of problem in the process of organic fertilizer composting is health. Animal manure, municipal sludge and other waste materials contain some pathogenic bacteria, and some of them are pathogenic to human beings.

The conventional simple prevention and control method is to let workers wear dust masks during operation and wash hands when contacting with raw materials. Ventilation measures shall be taken in places with dust, peculiar smell, harmful and toxic gases, and ventilation facilities shall be in good condition.

Four Methods of Temperature Control for Organic Fertilizer Drying Equipment

The drying efficiency of drying equipment in organic fertilizer production line is more important to the firing temperature. The change of firing temperature directly affects the drying quality, energy consumption and refractory brick life, so it is very important to strictly control the firing temperature.

But we will find that the firing temperature will always change.
If the firing temperature becomes lower, the feeding amount of the dryer should be adjusted to reduce the material. The range of reduction is based on the predicted range of temperature reduction. According to the variation of the feeding amount and the situation in the dryer, the corresponding air and coal consumption should be adjusted in time.

When the firing temperature becomes higher and the feed rate is at a higher level, the coal should be reduced first. The extent of reduction depends on the temperature of the industrial dryer has increased, rather than rush to feed. Only to find out the reasons for the change of the firing temperature of the drying equipment, and solve it pertinently. In addition, timely report to the superior in case of any change of temperature.

(1) Sealing control of dryer. It can be partially sealed, integrally sealed or closed chamber, etc., and the dust producing point can be sealed with a sealing cover, which can greatly reduce the material scattering and dust.

(2) Eliminate the height potential energy difference of dryer. This is the main reason of dust spilling. The elimination of height potential energy difference is caused by powder drop of hopper, protective cover and chute of handling equipment. We should try our best to reduce the fall and the inclination angle of the chute. Some airtight chambers are better to cause negative pressure, which is conducive to the collection of dust.

(3) The transportation equipment with good sealing performance shall be used to reduce the height difference and inclination angle of discharge material flow, and the flow separation facilities shall be set as far as possible. It can not only enhance the configuration flexibility and efficiency of each operation room, but also reduce the scattering and dust.

(4) Use the exhaust system. In order not to let the dust bring more pollution, we can also remove the indoor dust through the exhaust system, that is to remove the indoor exhaust gas.

Fertilizer Drying Equipment For Sale: https://fertilizergranulatormanufacturer.com/fertilizer-dryer-sale/

Attentional Things in Deep Processing of Organic Fertilizer Production Line

Scientific and reasonable fermentation can promote disease resistant organic matter in the fermentation process, accompanied by a large number of microorganisms breeding and a series of complex biochemical reactions. Microorganisms produce a large number of metabolic substances in the breeding process, such as hormones, antibiotics, autoimmune substances, which can promote the rapid growth and development of crops, inhibit the spread of soil diseases, and improve the ability of crop disease resistance.

1. After the initial processing of the organic fertilizer production line, the material can be screened by the screening machine to remove the large materials and animal hair. This is conducive to deep processing granulation.

2. When adding NPK trace elements, organic fertilizer equipment mixer should be used for mixing to avoid uneven nutrient elements, resulting in insufficient or excessive content of some particles and failure of sampling test.

3. When the processing capacity of the organic fertilizer production line exceeds 20000 tons, fast drying and cooling should be adopted as far as possible to speed up the production of organic fertilizer and improve the production efficiency of the production line. After drying and cooling, the hardness of the particles can be strengthened, and the moisture in the particles can be quickly evaporated, which is conducive to later bagging and preservation, and is not easy to deteriorate.

4. Organic fertilizer production line equipment is used for secondary screening after particle processing. Unqualified particles and powders will be returned to crushing again and used as powdery organic fertilizer after crushing. Qualified granular organic fertilizer, into the coating machine, add moisture-proof agent, slow-release agent, etc., this can increase the gloss of the particles, improve the appearance of the product; also can avoid in the process of transportation, storage moisture, deterioration.x

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Influence of Welding Drum Dryer on Organic Fertilizer Products

1. The welding residue shall be removed in time during welding. Pay attention to the drying machine equipment welding or repair welding problem is actually very simple, help to better understand, hope to help you through the high temperature dryer equipment drying materials, sealing drying efficiency and energy consumption directly affect, and equipment due to high temperature, high pressure and cylinder easy to cause equipment corrosion cracking, sealing off phenomenon, so we need to do a good job in welding, welding parts need to clear Except.

2. The corresponding professional welding equipment is more important. The temporary fixed driving device in the barrel shall be welded and cleaned. After cleaning the metal luster, to avoid impurities in the welding, welding effect, and gear, bearing lubrication, ensure the normal operation of the cylinder, welding is convenient, and service life will affect the equipment specification of the cylinder welding.

3. Carry out professional welding inspection. The number of welding repair parts is not more than 2 times, so the selection of professional welding equipment, welding personnel must pass the welding inspection, bending test, tensile strength test, qualified personnel to participate in the welding equipment, so that welding is not only in production, but also should pay special attention to the requirements of production personnel, production personnel only through technical drying equipment production safety.

Most of the dryer equipment should pay attention to the problem of welding, only from the production to grasp the quality, can ensure the quality of the production of products, this is in the production process should pay attention to the problem. The quality of equipment is directly related to welding, and the quality of welding directly affects the quality of drying equipment.

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How to purchase organic fertilizer making machines?

There are two main parts in organic fertilizer production equipment, one is fermentation part, the other is granulation part. Even if the fermentation of bio organic fertilizer raw materials is better, granulation is also more difficult, because the characteristics of organic fertilizer raw materials are rough, light and low adhesion rate. Therefore, in the production of bio organic fertilizer granulation equipment processing particles should be based on the material characteristics, to make response measures to improve the quality of organic fertilizer.

The equipment of bio organic fertilizer production must be suitable for raw materials. Different organic raw materials have different characteristics. Therefore, special care should be taken when selecting equipment. Otherwise, not only the output will be affected, but also the appearance of the product will not be very beautiful.

Four key factors should be paid attention to in the purchase of bio organic fertilizer production equipment: fermentation mode, what kind of organic raw materials, mechanization degree and annual output. The key factors of fermentation include microorganism, C / N ratio, C / P ratio, moisture, pH value and aeration control. If one factor is not well controlled, it will lead to non fermentation. The formula of organic-inorganic compound fertilizer product is the same as that of inorganic fertilizer, which also depends on different soil and different crop formula.

Organic fertilizer has the advantages of high nutrient content, less by-components and good physical properties. These advantages play a key role in improving fertilizer utilization rate, balanced fertilization and promoting high and stable yield of crops. However, under the condition of the variety of nutrient elements required by different soils and crops, the nutrient proportion always remains the same. Therefore, we should keep pace with the times and use organic fertilizer equipment to produce local materials.

In particular, we should master the details of fermentation. In organic fertilizer equipment fermentation, details are very important, raw materials can use poultry manure. The purchase of fermentation machine for bio organic fertilizer production equipment is very popular in the market. However, it is suggested that professional manufacturers should be preferred, because mature and perfect fermentation equipment and after-sales service with quality and quantity guarantee can lay the foundation for future production of organic fertilizer.

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Functions of Organic Fertilizer Composting Machine

The raw materials for organic fertilizer production are relatively wide, and the common ones are chicken manure, pig manure, cow manure and other animal manure. Such raw materials need to be fermented by organic fertilizer fermentation and composting machine or turning machine, and then make them reach harmless treatment standards, so as to further produce commercial organic fertilizer.

Taking chicken manure as an example, the chicken manure was stacked in the organic fertilizer fermentation tank, and the special fermentation bacteria agent for organic fertilizer was sprinkled on the surface of raw materials. According to the water content, appropriate amount of dry materials or auxiliary materials were added to mix and compost.

Before working, determine the fermentation site, the ground fermentation needs to be open, the site needs to be flat, so as to facilitate a large number of fermentation production. In general, the moisture content of raw materials is relatively large, so it is necessary to add a certain proportion of dry materials to adjust the moisture content.

The working environment of the new type organic fertilizer overturning and throwing machine is 4m in width and 1.2m in depth. It has the function of mixing and turning large pieces of animal manure evenly and turning over the composting machine. After turning, a new stack is formed, and the new pile is fluffy and loose, which creates a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizer.

In repeated tossing, the temperature changes. In high temperature, the bacteria and eggs in chicken manure will be killed, and the macromolecular protein will be decomposed into small molecular protein which is conducive to the absorption of crops. Biological fermentation process can effectively prevent the production of hydrogen sulfide, amine gas, indole and other harmful and malodorous gases in feces, and completely remove the odor in chicken manure.

The semi-finished product of fermented organic fertilizer is brown and dark brown with no odor and a little ammonia smell. With high temperature and composting, the moisture content in raw materials will gradually decrease. The general fermentation cycle is 12-15 days. After the fermentation is completed, the pile can be harvested, and the moisture content is reduced to about 35%. Further processing, screening, crushing and granulation can be continued.

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There Ways to Make Chicken Manure Composting Fertilizer

Direct drying mode. Its main technological process is that chicken manure is directly spread out in the air by hand, dried in the sun, crushed and directly packaged as a product for sale. This mode has the advantages of low cost and simple operation, but it also has some problems as follows:
1.It covers a large area and pollutes the environment.
2.It is difficult to guarantee the quality of the product due to its large volume, low nutrient and secondary fermentation.

Dry chicken manure mode. Its technological process is that chicken manure is directly processed through high temperature, heating, sterilization and drying by chicken dung drying equipment. The dried chicken manure with a moisture content of about 13% is directly sold as a product. The advantages of this model are:
1.Large production and high speed;
2.The product has stable quality and low moisture content.
However, there are also some problems, such as:
3.The quality of the product is not reliable because of its dry surface, bad smell and secondary fermentation after soaking in water.
4.The organic matter content in chicken manure is lost in the process of processing, which results in substandard.

Biological fermentation mode. It mainly has the following three fermentation modes:
1.Fermentation in fermentation tank. The main technological process is that chicken manure, peat and sawdust are mixed into the cement tank, then fermented with oxygen and mixed with nutrient rich bacteria agent. After fermentation, it is crushed, secondary aging and decayed to increase nutrient content, and then deep processing such as granulation is carried out, and the products are screened and packaged.
2.Direct composting. The main technological process is to mix chicken manure with straw or peat, pile up about 1 meter high, compost at high temperature, periodically turn and ventilate fermentation, and use it as product after fermentation.
3.Tower fermentation. The main technological process is to mix chicken manure with sawdust and other auxiliary materials, and then connect with biological agents. At the same time, the tower body automatically turns and ventilates to accelerate the fermentation and deodorization of chicken manure by using biological growth. After a fermentation cycle process, the products basically come out of the tower.

Welcome to SX fertilizer machinery to get more information about making organic fertilizer.