Making Organic Fertilizer – Page 2

What Is The Layout Of A 5 T/H Organic Processing Plant?

Small organic fertilizer production line is influenced by national support and enjoy subsidies, it is conveniently, low cost, fast recovery cost, low energy consumption and increase efficiency good, no pollution, the characteristics of high organic content, is the ecological fertilizer processing equipment, to improve the soil environment, and create conditions to improve the environment and soil water pollution farmers, And in line with the requirements of agricultural supply side reform proposed by the state in 2017, the organic fertilizer equipment is the current tuyere entrepreneurial project.

How to ferment poultry manure into organic fertilizer? The process, generally using tank fermentation or tank fermentation, the other is advanced biogas, and then turn to fermentation for organic fertilizer. This is the current market more common organic fertilizer processing technology.

The preliminary process method of organic fertiliser manufacturing is as follows:

1. The manure and other materials, household garbage, sludge and other fertilizer base materials are chopped and piled on the flat ground. (slot double cast machine directly to the material into the groove), width equal to heap heap of width, and equipment, high lift as far as possible, length is as long as possible, such as 50 meters, 100 meters, the ground should level off, the cement, the land can be (as long as smooth, has a certain hardness) to produce ten thousand tons of each site 5-6 acres, groove cast machine covers an area of relatively smaller).

2. How to compost cow manure into industrial organic fertilizer? The piled livestock and poultry excrement and other materials, household garbage, sludge and other fertilizer base material sprinkled with biological fermentation bacteria agent, (the unit provides technology and fermentation bacteria agent).

Hydrulic composting turner for sale — Windrow type composting machine for animal manure

3. Use compost production machine or groove cast machine will straw and other materials of animal manure, living garbage and sludge, (water content should be 50% to 70%), fungus fermentation agent such as mixing fold, 3-5 hours can deodorize, 16 hours of up to 50 degrees, the temperature reaches 55 degrees, the pile of increasing oxygen again, when the material temperature reaches 55 degrees to fold, To evenly ferment, increase oxygen, cooling effect, repeat the next process until completely ripe.

4. Poultry and animal feces and other material, if the domestic waste and sludge water content is too high, you can add materials containing organic matter, can absorb the moisture dry or dry with reflux method will be the last time the fertilizer in the following article formed the chop, poultry and animal feces and other materials, the water content of the larger domestic waste and sludge in the middle, Let the water from the top seep into the bottom before flipping.

5. The general fertilizer process to 7-10 days, due to different climates around the country, maybe 10-15 days, the material will be thoroughly decomposed, to achieve no odor, no bacteria, eggs, weed seeds, humus high, potassium content increased. Powdered organic fertilizer is made.

6. Then the grinder, grading screen screening, automatic packaging machine compost bagging machine, powdered organic fertilizer can be stored for sale.

If it is made of powdery organic fertilizer, after the completion of the preceding process can enter the market for sale, and as a commodity sales considering the inventory time, fertilizer efficiency to maintain, it is necessary to further in the above process, processing for making organic pellets.

Processing for granular organic fertilizer, small organic fertilizer production line process in the above description of the process based on the increase of the following process flow:

Commercial granulating machine for compound fertilizer — Rotary drum granulator for sale

(1) the use of organic fertilizer granulator particle machining for 3mm-5m-8mm particles;

② Screening machine for screening;

(3) After screening, the particles in line with the specifications enter the lower process, and those that do not meet the requirements are returned to the grinder for reprocessing and granulation again; It needs to be noted that tongda Heavy Industry organic fertilizer pelleting machine once granulation rate reached more than 95%;

(4) Meet the requirements of transmission to the dryer, cooler drying, cooling;

⑤ In order to keep fat, also need to coat the particles, that is, the coating machine coating process;

⑥ After the coating, the particles are transported to the fertilizer packaging machine for packaging; All landowners put in storage.

The above is in line with the requirements of environmental protection at present, and achieve national organic fertilizer standards, through fully decomposed, harmless organic fertilizer processing process.

How To Produce Chicken Litter Fertilizer Granules Efficiently?

Chicken manure is one of the best kinds of fertilizer which you can use for your garden. Over a larger scale, it’s also extremely valuable with regards to commercial crops all over the world. There are lots of businesses that combine producing chickens, chicken eggs, and growing crops as well. It is a reciprocal relationship, one that allows you to use the manure manufactured by chickens about the crops you are growing on the same land. Here is what you should know about this process for creating chicken manure fertilizer.

Why Is Chicken Manure So Valuable?

There are numerous reasons why you ought to consider using chicken manure as fertilizer for the crops. To begin with, and has a good amount of nitrogen the main element that may be often missing from soil. Additionally it is an easy task to collect, compost, and subsequently converted into pellets which is often used. Our recommendation is that there is a compost pit using chicken dung, or a number of them, to create this manure to your farm or garden.

Windrop type composting machine for chicken manure — hot composting chicken litter

Steps To Make Chicken Manure Pellets

The two main types of compost pelleting machine you could obtain for producing dry chicken manure pellets. This will likely include a flat die granulator plus a double roller granulating machine. A flat die granulator is actually a self-contained machine that can be positioned in any indoor facility. The manure is added to the very top, and the pellets are produced by compressing the information from up above. A munch pellet mill is a machine that may produce pellets by rolling two separate rollers that come together. The pellets will be made, and will be dropped out at the end. As soon as they are dry, it is possible to package them, or you can simply use them on the crops.

The Length Of Time Does The Method Take?

Regardless of the machine that you use, the method will likely be extremely fast due to the way this equipment is designed. So long as you possess the mixture of chicken manure properly prepared, it’s a straightforward question of pressing the content in to these molds that can produce the pellets of fertilizer. In case you have a number of these machines working simultaneously in the process of making chicken dropping as fertiliser, you can create numerous them every month. It’s an excellent fertilizer to work with as a result of high nitrogen content that will assist your crops grow effectively.

The design of chicken manure fertilizer production line — 3 t/h organic fertilizer production line

This basic overview of how to make chicken manure pellet fertilizer should give you a few ideas. If you currently have hundreds or a huge number of chickens which are producing manure for yourself, you might too convert this product into fertilizer pellets. Obviously, you should enable the manure compost before it can be used. Once that process has ended, these appliances will take it from there. It’s one of the better approaches to improve the quality of the soil in which your crops are growing if you would like obtain the best results. Just make sure that this chicken manure fertilizer machine is affordably priced. You can always get multiple quotes from different manufacturers that produce these very unique fertilizer pelleting machine that happen to be available on the market.

How To Choose The Best Commercial Composting Equipment

Commercial composting allows you to make large amounts of fertilizer. This equipment helps to make the composting process fast and far more easy. You may make a ton of money quickly when you make the fertilizer as well as the tools are affordable in order to make lots of compost fast. Quality compost is crucial when you want to make high-quality fertilizer.

Compost can be done from many types of manure. The most prevalent is cow dung and chicken dung. You can get the dung for affordable and also free. Many farmers will donate the dung for free and you could also purchase it for the cost effective price if you wish to.

The compost is great for making animal manure fertilizer. The fertilizer is commonly used in agricultural operations to help make the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is filled with nutrients and cheap and plentiful. It is possible to discover it.

Groove type composting machine for sale — Commercial composting machine for organic fertilizer plant

The device is additionally great for environmental surroundings mainly because it takes the dung out from the environment and from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by getting the dung and turning it into compost. The dung has to be dried first and after that it can be together with organic materials like grass and leaves. The compost is then left to ferment. When you let it ferment naturally normally it takes weeks for that fermentation process to get completed, but if you utilize the compost turner you may have finished compost in as little as 2 weeks.

Hydraulic composting machine for sale — Commercial composting machine to turn large-size compost piles

The compost turning machine will turn the compost over regularly which makes it ferment faster therefore the compost will be ready to become fertilizer faster. You need to make sure that you make use of these machines mainly because they accelerate the production process a great deal. This means that you can expect to earn more income.

Once the compost continues to be made it could be transformed into fertilizer having a granulation machine. This machine will turn the compost into pellets. The development line offers you a reasonable way to make large quantities of fertilizer. The machines make pellets of numerous sizes and they also could be polished.

If you would like produce considerable amounts of compost you require the correct commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you would like expand your organization making a lot of fertilizer you must purchase this equipment in order to produce all the fertilizer you need.

Making high-quality fertilizer is not difficult when you select the fertilizer production line. It can be affordable in fact it is made from the best materials. The machines don’t need a lot of maintenance and you get after-sales service that may last the life span of your machine. This line allows you to produce all the fertilizer you will need and it won’t cost lots of money to operate either.

Exactly What Can a Fermentation Tank Do With Your Organic Fertilizer Plant?

As a way to build an organic fertilizer plant by using a high production rate, you have to make sure which you have all the necessary equipment inside your production line. This process should begin by composting the organic materials that you’ll be using to produce your fertilizer. That’s something that can be done having a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

In order to produce animal manure fertilizer which you can use and sold, you’ll have to prepare the type of material you’ll be working with for the next stage from the production process. A fermentation tank is a wonderful way to get these materials ready for the upcoming step from the process.

While composting can take a long time, using a fermentation vessel will help you to streamline the method. Together with the right equipment, you’ll have the ability to accomplish more and use time that you do have as efficiently as you can.

You Are Able To Boost Your Fertilizer

An additional benefit of a fermentation tank is that it provides you with the opportunity to add materials that can ultimately increase your fertilizer and improve its overall effectiveness. For instance, you can add helpful fungi and bacteria in the mixture.

When you deal with a tank, you’ll be able to produce a better product. Bacteria can perform a lot to improve the overall quality of your fertilizer. You’ll be capable of try to manufacture organic fertilizer that suits very high standards of quality.

Fermentation tank for organic fertilizer production

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in the creation of fertilizer. After the procedure is complete, the temperature will shift again so that you can maintain the fertilizer. This will likely be sure that the product still meets high standards of quality after it is ready for release.

Composting is surely an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process, it isn’t a great choice for large scale operations. A fertilizer tank will help to streamline this important step in the process while ensuring the maintenance of your fertilizer that may be produced.

The Tank Prevents Caking

Caking fertilizer is yet another issue you could encounter in these sorts of production lines. If you’re searching for a means of avoiding these kinds of problems, working with a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, by using a tank, you can keep caking from happening from the beginning.

When your goal is usually to produce good quality organic fertilizer within your plant, getting the right tools are crucial. Using a tank, you’ll have the ability to accelerate the production process while avoiding many common problems.

Using a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to ensure that you invest in the appropriate fertilizer tank. Find a tank that will give you excellent results.

Introduction to the Steps and Precautions of Organic Fertilizer Production

Mixing of raw materials: the main material is livestock manure, the ingredients (straw, waste tobacco, planting and processing waste, etc.) are crushed, organic and biological bacterial fertilizers are added, and some phosphate rock powder, potassium ore powder, and phosphate rock can be appropriately added Try to purchase medium-grade phosphate rock (total phosphorus content> 18%). The amount of phosphate rock powder added to the organic fertilizer raw materials needs to consider the pH of the raw materials. More phosphate rock powder can be added to the weakly acidic raw materials, and natural potassium magnesium sulfate fertilizers should be less added to the neutral and slightly alkaline raw materials to adjust the nutrients and carbon of the materials. Nitrogen ratio, carbon to phosphorus ratio, pH value, etc. After treatment, the moisture content of the raw materials is controlled at 60%-65%, and the C/N ratio is 20-30. The production of bio-organic fertilizer needs to add beneficial bacteria and functional bacteria, and it needs to be added when the temperature of the material is less than 40 degrees after the high temperature period of fermentation. The paddle-type compost turning machine can control the materials in the tank in sections, which is convenient for operation, and makes full use of the equipment’s ingredient mixing function, fermentation mixing function, and mixing and drying function to simplify the production process. This process is designed as an integrated workshop for ingredient mixing, fermentation, aging (decomposition), and drying to reduce multiple handling of materials.

Windrow turner for animal manure composting

Note: In the composition of raw materials before composting, the carbon-nitrogen ratio and moisture of the raw materials are mainly considered, followed by particle size and pH: the reasonable range of carbon-nitrogen ratio: 20:1-40:1, the best range: 25:1- 30:1; reasonable range of moisture content: 40%-65%, optimal range: 50%-60%; reasonable range of particle size: 0.32cm-1.27cm, depending on materials, piles and weather; reasonable pH Range: 5.5-9.0, best range: 6.5-8.0.

Fermentation: Fermentation of organic fertilizer raw materials adopts aerobic fermentation process, adopts trough type fermentation turning machine, and blades (rotating tooth type, positive and reverse) to cut and throw materials, which can make organic materials move backward during turning. Each turn moves backward about 2.2 meters. The turning and throwing machine has a mixing function and can be used as a mixer. During the batching, the layered materials can be mixed evenly and then enter the fermentation area (or fermentation period), which can greatly save the investment in raw material pre-mixing equipment and material loading and unloading transportation and pre-mixing work Mix the broiler manure, cassava residue and 0.15% organic material decomposing agent as evenly as possible, stack 60-80 cm high stacks, turn the stacks once every 2-3 days with a turning machine, and control the temperature during fermentation. Below 70°C, the odorless effect is generally achieved in about 20 days, that is, the fermentation is completely decomposed.

Note: During the composting process, the temperature change is mainly controlled. The complete composting process consists of four stages: low temperature, medium temperature, high temperature and cooling. The compost temperature is generally maintained at 50-60°C, and can reach 70-80°C at the highest point. The process of gradually increasing the temperature of the compost is a process of harmless composting (the temperature of the compost is maintained between 45℃-65℃ for 10 days, and pathogenic bacteria, insect eggs and grass seeds can be killed). When the compost temperature rises above 60℃, keep it for 48 hours to start turning the pile, but when the compost temperature rises above 70℃, turn the pile immediately. Make sure to turn the pile evenly and thoroughly. Try to turn the bottom material to the middle and upper part to fully decompose. The frequency of turning depends on the maturity of the organic fertilizer. The pH is controlled in the fertilizer. In the initial stage of composting, organic acid is generated due to the decomposition of organic matter. decline. At this time, if the acidity is too high (pH<5.3), lime or plant ash can be added at 2%-3% of the weight of the raw materials to neutralize the acidity, destroy the wax on the surface of the organic materials and accelerate the fermentation; in the later stage of composting, due to the accumulation of ammonia, the pH It will gradually increase. When the pH is greater than 8.5, fresh green manure, grass, etc. can be added to decompose and regenerate organic acids and lower the pH.

Application of Self Propelled Windrow Compost Turner For Sale

Air-drying and sieving: transport the fermented raw materials to the outdoor drying yard, and after natural drying, ensure that the water content is below 20%, that is, the air-drying is completed, and the air-dried raw materials are crushed through a crusher and then passed through the screen. Sieve to remove impurities.

Note: It is recommended to properly carry out the secondary fermentation in the post-processing of the compost (before air-drying), especially for the raw materials with a large proportion of livestock and poultry manure in the primary fermentation, so as to prevent the finished fertilizer from being applied to the soil and rapid propagation in the secondary fermentation The microorganisms compete for oxygen with the roots of vegetables, resulting in the phenomenon of burning roots and seedlings.

Inspection and packaging: After the crushed and sieved organic raw materials are inspected (sent for external inspection), they are directly quantitatively packaged, which is the powdery finished organic fertilizer. Granulation by the organic fertilizer granulator is the granular finished organic fertilizer.

Note: Before sending for external inspection, judge whether the finished fertilizer is completely decomposed by the color and smell. The completely decomposed organic finished fertilizer can be applied for external inspection. The incompletely decomposed finished fertilizer needs post-processing (or secondary fermentation). The finished fertilizer that has passed the external inspection can be directly bagged or pelletized and then bagged. The finished fertilizer that does not meet the required nutrient content in the external inspection result needs to be returned to the composting workshop, and high-nutrient content raw materials are added to compost and ferment again.

Attentional Things in Deep Processing of Organic Fertilizer Production Line

Scientific and reasonable fermentation can promote disease resistant organic matter in the fermentation process, accompanied by a large number of microorganisms breeding and a series of complex biochemical reactions. Microorganisms produce a large number of metabolic substances in the breeding process, such as hormones, antibiotics, autoimmune substances, which can promote the rapid growth and development of crops, inhibit the spread of soil diseases, and improve the ability of crop disease resistance.

1. After the initial processing of the organic fertilizer production line, the material can be screened by the screening machine to remove the large materials and animal hair. This is conducive to deep processing granulation.

2. When adding NPK trace elements, organic fertilizer equipment mixer should be used for mixing to avoid uneven nutrient elements, resulting in insufficient or excessive content of some particles and failure of sampling test.

3. When the processing capacity of the organic fertilizer production line exceeds 20000 tons, fast drying and cooling should be adopted as far as possible to speed up the production of organic fertilizer and improve the production efficiency of the production line. After drying and cooling, the hardness of the particles can be strengthened, and the moisture in the particles can be quickly evaporated, which is conducive to later bagging and preservation, and is not easy to deteriorate.

4. Organic fertilizer production line equipment is used for secondary screening after particle processing. Unqualified particles and powders will be returned to crushing again and used as powdery organic fertilizer after crushing. Qualified granular organic fertilizer, into the coating machine, add moisture-proof agent, slow-release agent, etc., this can increase the gloss of the particles, improve the appearance of the product; also can avoid in the process of transportation, storage moisture, deterioration.x

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