Category: Granular Fertilizer Producing

What Is the Difference Between Dry Granulation and Wet Granulation?

We often receive calls from many customers to inquire about matters related to the organic fertilizer granulator, and it is difficult for many customers to distinguish what kind of granulation method they need. The difference of the granulation method is to choose the corresponding suitable granulation method according to the use requirements of the material. It is mainly divided into two categories: dry method and wet method:

ShunXin roller pressing granulating equipment

Dry granulation

Mainly refers to products with relatively low moisture content. Generally, moisture content below 10% is a zero boundary value. (There are also very few materials that can reach 16%, such as some materials that only contain crystal water.) Dry granulation produces mostly irregular particles (such as common granular potash fertilizer) or, more generally speaking, like small gravel The sub-shapes are similar. With the current domestic industrial upgrading and environmental protection requirements becoming more and more stringent, many chemical and building materials powders need to be made into particles.

Disk Pelletizer for Poultry Manure Granulation

Wet granulation

There are also many equipment and methods in wet granulation for materials whose main indicator moisture is above 20%. Such as: plate granulation, roller granulation, screw granulation. The granulation methods used many years ago have been continued. After increasing the use environment and processing requirements of different materials, the continuous improvement has also made considerable progress. For example, the relatively popular organic fertilizer granulation in recent years, the particle size of these particles is between 1mm-6mm, and the above methods are used.

In the organic fertilizer granulator, dry granulation has lower energy consumption than wet granulation and is more environmentally friendly. It does not need to be dried, and does not add water and binder, so the material properties will not be changed. This is also the difference between dry granulation and wet granulation. Dry granulator machine is more suitable for industrialized mass production.

There is also a case that some materials require relatively small particle size, and products between tens of mesh and 100 mesh can also be reduced by airflow, spray, and flash drying.

New Design Organic Fertilizer Granulator

A.Installation and Debugging

  1. Installation: Users can manufacture establishments as indicated by the fundamental drawings of the chose models gave by the organization. The establishments can be made of cement or steel structures. Establishment of gear ought to be done under the direction of professionals. Most engines and reducers are introduced on a similar rack before they leave the industrial facility. When introducing, clients should focus on the way that the taking care of end of the machine is 3-5 cm higher than the releasing end. Elastic or wood boards are utilized to decrease the vibration between the rack and the base surface.organic fertilizer wet granulating machine
  2. Troubleshooting: prior to testing, the stuff oil of the reducer is set up, and afterward the force gracefully is associated.

1) The machine ought to be begun without load. It is carefully illegal to open the belt material to evade harm.

2) Check whether all jolts are fixed prior to beginning.

3) Check whether the oil in the bearing seat and reducer is set up;

4) Start the engine and check whether the pivot heading is right. In the event that it pivots the other way, it should stop and change right away.

B.Test Machine and Production

  1. Since this machine is a wet grinding gear, the dampness substance of crude materials ought to be estimated and changed prior to beginning. As indicated by the various materials, the water necessity is somewhere in the range of 20% and 40%.
  2. Preliminary creation is to utilize materials with lower water substance to pulverize in a preliminary machine (as of now, the granulation pace of the delivered particles is fairly low, which is typical). After creation of 200-300 kg, the dampness substance of crude materials can be changed by the granulation quality. For the most part, too enormous pellets need to decrease the dampness substance of crude materials, too little pellets or powder show up, at that point the water substance of crude materials should be expanded.
  3. The consistency of feed and dampness substance of crude materials ought to be ensured in typical creation.

More Information: https://fertilizerplantequiment.com/

How To Locate A Trusted Powder Granulator Machine Manufacturer?

Using a granulator machine is a very simple process. They are equipped for efficiency and ease of use. You will want to obtain one who is reliable, enabling you to possess the confidence in producing fertilizer pellets which can help your crops become a little more efficient. Getting a reliable powder granulator machine manufacturer may be on your to accomplish list. You might have heard of all the benefits associated using this product. To get the best one who is presently offered, here are some tips you should use.

Exactly What Is A Powder Granulator Machine?

With a base level, this equipment is competent at converting powder into granules. That is certainly their primary purpose. When you find yourself injecting fertilizer pellets in the soil for your crops, this is when the pellets come from. Organic fertilizer, as well as compound fertilizer, can be had in this manner. This permits it to interrupt down over time, providing consistent fertilizer for your crops, to enable them to grow right on schedule.

Why Granules Can Be Better Than Pellets Regarding Fertilizer?

Granules do have some advantages over pellets. By way of example, pellets are made up of opaque, colorless, or colorful spherical particles which are brought together into this type. Pellets will possess a distinct appearance, especially when compared with other sorts of fertilizer. Granules are generally smaller which means they will likely decompose more rapidly. This might be advantageous for the particular crops you are growing. When you can produce both with the exact same machine, you can offer both choices to potential or existing customers who may well be more than happy to obtain these from Io.

How Does The Granulation Process Work?

The granulation process itself occurs inside a large drum which happens to be rotating at a extremely high speed. Since it causes the information to impact together, you can expect to end up getting granules that happen to be both large and small. Even though the machines cost at a very similar level, you could possibly only desire to have granules or pellets produced. That’s why talking to your potential customers, or considering your own personal crops, is needed before making this decision.

Recommended fertilizer equipment plant: https://fertilizerplantequiment.com/