Double roller granulator for compound fertilizer production line

Twin roll granulator is famous in the fertilizer production industry for dry granulation. It requires the moisture content of the material to be less than 5%. In addition, the roller press granulator is suitable for the production of special compound fertilizers of high, medium and low concern, such as the production of diammonium phosphate, nitrogen, phosphorus and potassium, and urea fertilizers.

6 t/h fertilizer production line for making bio fertilizer granules
the design of biofertilizer making plant

Therefore, the double-roll extrusion granulator is the key equipment of the npk production line. Also, you can change the shape of the fertilizer by assembling different rollers. Reasonable design, low energy consumption, perfectly meet your requirements for compound fertilizer granulation process.

In general, a twin roll granulator includes 4 main components.

• The frame part is an integral structure made of high-quality carbon steel plate. All other parts need to be assembled in the rack section. Also, there are holes around the machine. Easy to unload and transport.
• The transmission part refers to the motor drive pulley, V-belt and reducer. This part mainly provides force when the double-roller granulator is working.
• The extrusion granulation part is the key part of the drum granulator. In a complete twin roll granulator there are two rolls which compress the powdered material into large pieces.

• The crushing and separation part is to crush the extruded large flakes into uniform particles. The off-spec fertilizer granules are then separated and need to be returned to the granulation section.
Why choose a twin-roller granulator to produce granular fertilizer?
•Widely applicable to various raw materials. You can not only use twin roll processing machines on npk fertilizer production lines. But it is very applicable in pharmaceutical, chemical, metallurgy, coal, feed and other industries.

• Reduced investment. Extrusion granulators make fertilizer granules at room temperature. So you don’t buy fertilizer dryers and coolers.
• No waste pollution discharge. Our drum granulator uses electricity as the main power. Therefore, the pollution to the environment will be reduced.
• High granulation rate. The ball forming rate of the double-roll granulator is over 90%.

More detailed info, welcome go to https://www.fertilizer-plants.com/

How To Make Compound Fertilizer In An Easy Way?

When referencing compound fertilizer, this is merely a type of fertilizer which has two or more components. For those who have ever used NPK fertilizer, this is amongst the many types available. Of all of the nutrients which can be included with these different fertilizers, nitrogen is truly the most important. Potassium and phosphorus also play an important role in the production of most crops. However, there are plenty of others that may be useful, based upon the crops you will be growing within the time of year you are doing the planting. This is an introduction to the way the compound fertilizer production process works in case you are considering this being a project that you should do on your own.

Compound Fertilizer Production Process

All this starts with storage bins that can have a good amount of powdery components for the procedure of making compound fertilizer. These are the nutrients that might be combined together, usually such as appellate, which will then decompose in the earth as soon as they are spread to the surface. Production plants are often quite large. It will involve numerous components. This can add a fertilizer crusher, packing machine, fertilizer mixer, and dryer that may ensure that excess moisture is removed. Furthermore, a rotary screener is usually accustomed to filter the types of materials. By removing unwanted components, your fertilizer will likely be pure and may produce greatest results.

NPK fertilizer production line
The design of NPK fertilizer making plant

The Blending Method For Producing Granules

Blending all of these materials together can either be performed manually, or it could involve a more complex process. A lot of the production systems today are controlled by computers. As a result the mix in the different nutrients very exact. Whether this really is a large-scale system, or one designed to produce only a few a great deal of fertilizer annually, you may need a space to put everything. It also needs to be lined up, detailed with conveyor belts, which can help within the production process of compound fertilizer. The blending method is just the procedure of weighing the types of materials that you are accustomed to create the fertilizer pellets. These will then be combined together, rotated, and ultimately processed into pellets which can be used or store.

In Which The Blending Occurs

This typically occurs inside of a rotating drum granulation machine. The rotating cylinder will not simply mix the many components and definitely will also be involved in the formation in the pellets. This could be an important component of your compound fertilizer granulation line which may work nearly twenty-four hours a day. The blending process, given that the measurements have already been done right, will cause a highly efficient fertilizer to your business. Sometimes, you can produce just as much is 20 plenty of this product every hour. This is great for large-scale compound fertilizer plant, or businesses that have multiple properties where different kinds of crops are grown.

Roller press granulator for compound fertilizer
Compound fertilizer granulator for sale

From start to finish, the compound fertilizer method is extremely elaborate. It demands each of the components which were mentioned. With the ample flow of nutrients to work with, along with the machinery to get the job done, producing a large number of tons of this material is extremely easy to accomplish. When you would like not to buy your fertilizer from third-party source, obtaining one of those systems would be advantageous. While the initial expense is high, they are going to often pay for themselves within a few years, which makes this a smart and profitable decision to produce.