Tag: chicken litter composting

How To Deal With Chicken Manure In Chicken Farms?

In the past, when the number of chickens was small, we have used chicken manure as farm fertilizer. With the popularization of chemical fertilizers, fewer people will use organic fertilizers. But the number and scale of chicken farms is bigger, so there are a lot of  chicken manure left.  Now it can be said to be a headache problem for all chicken farms. Then how to deal with thoes chicken manure? Click here to learn more

In the past, some people used chicken dung as a feed for cattle, pigs, etc., but it was also due to the complexity of the process. It is difficult to apply on a large scale; some people also try to dry chicken manure, but drying chicken manure consumes too much energy, the cost is too high, and it is not a sustainable development model.

After people’s long-term practice, making chicken manure into fertilizer is still a relatively feasible method. Although chicken manure is a relatively high-quality organic fertilizer, it cannot be applied directly without fermentation. When chicken manure is applied directly to the soil, it will ferment directly in the soil, and the heat generated during fermentation will affect crops. The growth of fruit seedlings will burn the roots of crops, which is called root burning.

Therefore, chicken manure fermentation is necessary. It is divided into traditional fermentation and microbial rapid fermentation.

Chicken manure in vessel compost machine
Chicken manure in vessel compost machine

1.The traditional fermentation
Traditional fermentation takes a long time, generally 1 to 3 months. In addition, the surrounding stench is unpleasant, mosquitoes and flies breed in large numbers, and the environmental pollution is very serious. When the chicken manure is wet, it needs to be supplemented, and more labor is required. In the fermentation process, it is necessary to use a raking machine to turn the rakes, which is a relatively primitive treatment method.
Although the equipment investment of traditional fermentation is relatively low, the cost of using traditional fermentation to process 1 ton of chicken manure is also relatively high under the current high labor costs, and traditional fermentation will be eliminated in the future.

2. Rapid microbial fermentation
Microbial rapid fermentation is to decompose chicken waste complex organic matter into simple organic matter, and also decompose organic matter into more complex organic matter. The organic matter is continuously degraded and decomposed until it is decomposed into organic fertilizer that can be used by the land. The mineralization of organic matter provides nutrients for the organisms. , produce more carbon dioxide, water and other nutrients, the decomposition speed is accelerated, and it is completely and releases a lot of heat. Therefore, the fermentation speed is very fast. Generally, it only takes about 20 days to change from chicken manure to organic fertilizer. SX can provide professional chicken manure composting system for you.

Groove type compost turner for chicken manure processing
Groove type compost turner for chicken manure processing

The principle of rapid microbial fermentation for chicken manure

The biomass reproduces rapidly and decomposes rapidly at a suitable temperature and in a very suitable environment. Generally in the range of 45 to 70 degrees, the generation wave of microbial growth is very fast. Kill bacteria and harmful substances in feces. SX can provide compost machine for chicken droppings to keep temperature at the required level. In a relatively closed small environment, microorganisms can continue to ferment, and chicken manure can be quickly converted into organic fertilizer only through normal feeding, production and output processes.

The chicken manure treated by the rapid fermentation of microorganisms has no odor, and the water content is only about 30%. Moreover, the rapid fermentation of microorganisms can completely treat the harmful gases and then discharge them, and there is no point in polluting the environment. Using the method of rapid fermentation of microorganisms can improve the breeding environment and improve the production efficiency.

More details about chicken manure fermentation please visit https://fertilizerequipmentmanufacturer.com/chicken-manure-composting-system/ 

How To Manage Manure On A Commercial Farm With 500,000 Chickens?

Chicken manure manure toss machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and moving machine. The function of one machine with multiple slots can be realized when matched with the mobile machine. The supporting fermentation tank can be discharged continuously or in batches. It has the characteristics of high efficiency, smooth operation, durable and even flipping.

Structure overview of chicken manure manure toss machine

In vessel composting technology and tossing machine is composed of main components such as transmission device, lifting device, walking device, turning device, transfer car and so on. Motor direct drive to cycloidal needle wheel, the gear reducer via chain wheel drive to pile roller, the roller turn left wing line shaped distribution, turn in the fermentation tank material mixing and backward, a pile of speed and uniform mixing effect, so as to achieve sufficient raw material and air contact, make fertilizer production from chicken manure. Centralized control cabinet can realize manual or automatic control function. Equipped with soft starter, low impact load when starting. The gear is strong and durable, and has certain crushing and mixing functions for materials.

Work flow of chicken manure manure toss machine

1. Put raw materials into the inlet every day;

2. Raw materials will be stirred to the outlet by the waste compost machine every day, and the travel distance is the same every day;

3. After 30 days of fermentation, the raw materials will be fully decomposed and converted into organic fertilizer;

4. After a period of compost manufacturing, finished organic fertilizer can be obtained from the export end every day, and can form the recycling fermentation treatment of fertilizer.

Warm tips: adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermentation of organic fertilizer contains more organic matter, improve the utilization rate of organic fertilizer.

Wheel type composting machine for sale
large scale wheel type compost turning machine

The function of chicken manure manure toss machine in organic manure production

Trough – type fermentation and tossing machine is commonly used in aerobic dynamic composting. As a new type of machinery, it has been in the family of fertilizer machinery and equipment fast 趚 breeding, to replace the manual, forklift truck on the material pile of the manual machinery, is the common product that affects the development trend of the composting industry.

1. Mixing function of raw materials. In the fertilizer production from chicken manure process, to adjust the raw material carbon nitrogen ratio, ph, water content, etc., need to add some auxiliary materials. The main raw materials and auxiliary materials roughly stacked together in proportion can rely on the flip machine to do stirring work, evenly mixed, to achieve the purpose of quality control.

2. Adjust the temperature of the raw material pile. In the operation of the toss machine, the raw material aggregates are fully in contact with and mixed with the air, and the pile can contain a lot of fresh air, which is conducive to the active production of aerobic microorganisms and fermentation heat, and the pile temperature rises; When the temperature is high, the addition of fresh air can bring the reactor temperature down. It forms an alternate state of medium-high temperature-medium-high temperature-high temperature, and all kinds of beneficial microorganisms grow and reproduce rapidly in their suitable temperature segment.

Groove Type Organic Fertilizer Composting Machine

3, improve the permeability of raw material pile. The windrow turning machine can process the material into small lumps, so that the thick and dense material pile becomes fluffy and elastic, forming the appropriate porosity.

4, adjust the moisture of the raw material pile. The suitable water content of raw material fermentation is about 55%, and the standard water content of finished organic fertilizer is below 20%. In fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause water to lose carrier and free out. Therefore, with the process of fertilizer timely reduction of water, in addition to the evaporation formed by heat conduction, flipping machine turning raw materials will form mandatory water vapor emission.

5, to achieve the special requirements of process of chicken manure into fertilizer. Such as the crushing of raw materials, give a certain shape to the pile of raw materials or achieve quantitative displacement of raw materials.