Dry Granulating Machines – Page 2

What You Should Understand About The Chicken Manure Pellet Machine

Chicken manure can be a valuable fertilizer that is cheap and simple into the future by. Having a chicken manure pellet machine you are able to take this valuable manure and change it into fertilizer. The appliance is reasonable and you will enjoy a great return on the investment. This chicken manure granulating machine will help you make more cash by selling the fertilizer for the great price.

Chickens produce huge amounts of dung which can be a hassle for the environment. Together with the pellet machine you can use the dung from the environment and change it into fertilizer. This machine is eco-friendly and is particularly really good for that environment. It will take waste and turns it into something useful that you could sell making a lot of cash with.

There are many different machines for granulating chicken manure to choose from. When you are interested in a piece of equipment you should figure out how much fertilizer you would like to produce. The machines come in many different sizes in order to easily find a device that will be the best fit to suit your needs and business.

One of the best ways to obtain the right machine for your requirements is to do business with the company. They may help you obtain the machine that will assist you in making as much as possible and produce chiken manure fertilizer granules that you can use. The machines work fast and they also ensure it is very easy to produce a lot of fertilizer for the affordable price.

Chicken manure fertilizer granulating machine for sale — Fliat die pelleting machine for chicken manure

When you want to produce fertilizer it is important to work with a machine you can rely. These machines are eco-friendly and they are generally made to work by using the least quantity of resources possible. They don’t use much power and are generally all built with pollution control devices that ensure that the machine will never be polluting environmental surroundings. They are also built to use minimal numbers of power.

The chicken dung has to go through a process before it can be turned into fertilizer. The dung must first be turned into compost prior to it being transformed into fertilizer. The compost machine will crush the dung and combine it with the composting materials. You will additionally need a compost turner fir chicken manure which will turn the dung at regular intervals to quicken the composting process.

When the chicken dung compost is done you can add the compost towards the granulator machine and begin it. This machine will produce many different types of pellets, dependant upon the machine you buy. The pellets could then be packed and sold.

This machine makes it simple to mass produce chicken dung so that you can transform it into pellets and sell it. If you wish to increase your profits and take action great for the planet too you should think about buying this machine.

The equipment is reasonable and this will direct you towards so many different ways. You can produce huge numbers of fertilizer with this particular machine. The machine is made to last and made out of high-quality materials.

Advice On Purchasing An NPK Granulating Machine

There are many different types of fertilizer that you can purchase for your farm. Of these, NPK fertilizer is considered the most useful. It includes a good amount of nitrogen, potassium, as well as much-needed phosphorus that will help produce crops that are extremely healthy and viable. To do this, you will need to possess the machine that could make the pellets. They are called NPK granulating machines. Even though they are created in different ways, their main goal or objective will probably be achieved knowing how to use the proper granulator for producing NPK fertilizer.

How Exactly Does An NPK Fertilizer Machine Work?

This process starts with getting a large amount of potassium salt. This has to be melted, building a very aqueous solution. This will also contain a large amount of ammonium nitrate. Here is where the nitrogen can come from within this mixture. Finally, ammonium phosphate is definitely the final ingredient. This can allow the phosphorus that can complete this triune combination. The final area of the process is just using this mixture and combining it together. The end result will be granules of all the three of those components that can create NPK fertilizer.

How Come This Fertilizer So Essential?

The main reason this particular type of fertilizer is indeed useful is primarily due to nitrogen. Naturally, the mix of all the three will almost certainly improve crops dramatically. There are several crops that will extract these three nutrients in the soil. However, it really is nitrogen that tends to be by far the most depleted away from these. This is why many farmers will rotate crops that may not just use more phosphorus and potassium, but may like a byproduct inject more nitrogen into the soil. As opposed to rotating crops, however, farmers tend to be more inclined to easily place NPK fertilizer into the soil to repair the problem.

How You Can Locate NPK Fertilizer Machines

The very last section of the process of NPK fertilizer granules is the creation of granules. This typically occurs throughout the rotating drum. There may also be a fertilizer dryer, fertilizer mixer, and a coating machine which will apply material on the outside in the pellets. It’s equally important to have the machinery that can be needed just before this technique occurring. This may incorporate a fertilizer crusher and compost turner among others. Since the drum actually starts to rotate, it would make the pellets of fertilizer rapidly. All of this has made it possible for large-scale farming operations to go on every single year.

Granulating machine for NPK fertilizer — NPK granulating machine for sale

In order to purchase an NPK fertilizer granulator machine, you need to get multiple estimates from as numerous companies as possible. Many of them will probably be positioned in other countries where the expense of producing them is less. This is going to be the very best source for these machines. Not simply will they be a little more affordable, but are designed by businesses which were causing them to be for decades. The improvements which may have gone into creating these appliances, and the more affordable prices, may inspire you to have several of such this current year for your business.

Process Analysis of FPC New Type Organic Fertilizer Extrusion Granulator

Process introduction of inorganic organic fertilizer extrusion granulation production line:

ShunXin roller pressing granulating equipment

Add the qualified raw materials into the mixer according to the ratio requirements and mix them evenly.
Transport to the disc feeder, and remove the ferrous materials from the material during the transportation process.
The material in the disc feeder evenly enters the extrusion granulator.The material is forced to pass between the two pressure rollers to be squeezed into flakes. The flakes are broken into pieces by the coarse crusher under the pressure rollers. Screening; the materials on the screen continue to be crushed and screened.
The semi-finished products are transported to the finished product screening machine; the fine particles after screening are directly returned to the disc feeder,the large particles are crushed by the crusher and then returned to the disc feeder.
The qualified products after screening are transported to the automatic packaging scale for weighing, packaging and storage.

quality part of double roller extrusion granulation machine

The production of compound fertilizer by extrusion granulation process has the following advantages and disadvantages

Extrusion granulation does not require heating and humidification of the materials, which saves investment and energy, and can also be adapted to the granulation of ingredients containing heat-sensitive materials, such as ammonium bicarbonate and certain organic fertilizers.
No waste water or waste gas is discharged outside during the production process, and it will not pollute the environment.
The extrusion granulation process is short, easy to operate, easy to realize automatic production control, and improve production efficiency.
There are no special requirements on the properties and particle size distribution of the raw materials, so the source of raw materials is relatively wide.
The production is more flexible, and the product plan can be changed at any time, which is conducive to the production of special fertilizers in small batches.
The product has uniform particle size distribution, no segregation or agglomeration.
The shape of extrusion granulation products is not as round as the particles produced by traditional methods such as drum granulation and slurry granulation; if chemical reactions occur between the ingredients in the product particles, the particles may collapse.

Double Roller Granulator in Manufacturing

According to the requirements of customers, we can design 10,000-500,000 tons of organic fertilizer production line and workshop design, provide complete sets of organic fertilizer equipment, BB fertilizer production equipment, organic and inorganic fertilizer equipment, liquid fertilizer equipment, urea-based compound fertilizer equipment, extrusion Fertilizer pressing equipment and high-humidity material drying and fermentation equipment such as chicken manure.

How Does the Organic Fertilizer Production Line Make Organic Fertilizer into Pellets?

With the development of environmental protection and organic agriculture, the use of organic wastes to produce organic fertilizers through biological fermentation has been rapidly developed, making the treatment of organic wastes harmless and resourceful. However, most of the organic fertilizer obtained by biological fermentation is coarse powder or irregular small lumps, which is very inconvenient to use, and is particularly unfavorable for large-area machine sowing. Making the coarse powder or irregular small pieces of organic fertilizer obtained by biological fermentation into spherical granular organic fertilizer is the key to solving the problem of large-scale popularization and use of organic fertilizer.

FPC will explain to you how the organic fertilizer production line makes organic fertilizer into pellets. The coarse powder or irregular small pieces of organic fertilizer after biological fermentation are characterized by high water content (30-40%) and looseness ( The bulk density is 0.3～0.4t/m3), and the fiber is much. The existing organic fertilizer in the form of coarse powder or irregular small pieces after biological fermentation is made into spherical granular organic fertilizer.

Some manufacturers use traditional discs or drums to granulate, and need to dry coarse powder or irregular small pieces of organic fertilizer (moisture content <15%) and crush them into very fine powder (greater than 100 mesh) . Then add the binder and inorganic fertilizer, and the addition amount of the binder and inorganic fertilizer in the organic fertilizer cannot be greater than 30%. Although this method can be made into spherical particles, the organic fertilizer in the processing process will be crushed by sufficient precipitation, then be granulated by adding water and then dried, repeated many times, so the processing cost is quite high. Moreover, due to the low density of organic fertilizer, the particle strength is low, which is not conducive to storage, transportation, and machine seeding.

There are also some manufacturers who first dry coarse powder or irregular small pieces of organic fertilizer until the moisture content is only 20-25%. Then, a flat die extrusion granulator or a pair-roll extrusion granulator is used to squeeze the dried organic fertilizer into columnar or oblate spherical particles. Although this method is more convenient to use, the fluidity is still not good, it is not suitable for machine broadcast, and the appearance is poor and the appearance is not good.

Some manufacturers first use flat die extrusion granulatorto squeeze the coarse powder or irregular small pieces of organic fertilizer into short columnar particles (due to high water content and high fiber content, columnar particles also have a certain degree of plasticity). Then, it is polished to form spherical particles, and then the spherical particles are dried, cooled and sieved to obtain qualified particles. In this method, the raw materials do not need to be processed, the moisture sequence is reduced in steps, and the production cost is greatly reduced. However, this method also has some fatal weaknesses, that is, organic fertilizer is easy to arch, easy to block and easy to bond equipment, and at the same time, the output is small and the power consumption of the extrusion process is high.

Therefore, in summary, the organic fertilizer industry urgently needs to introduce a large-yield, low-energy compression granulating equipment to overcome the easy arching, easy blocking, easy bonding equipment, and small output of the traditional granulator. And the shortcomings of high power consumption in the extrusion process.

Characteristics And Price of the Roller Extrusion Granulator

The roller extrusion granulator machine is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. It adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the roller granulation equipment has reasonable design, simple operation, convenient maintenance, and stable operation. The most important thing is that its investment cost is the lowest compared to other pelletizers. The roller extrusion granulator is also suitable for a wide range of materials. It can not only process materials in the dry powder state such as ammonium chloride, urea, and ammonium phosphate, but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency. And the price of such a practical double-roller extrusion granulator is about several thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

Use dry hair granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment in wet granulation.
Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
The granulation success rate is as high as 98%, and there is almost no material return, which saves production costs.
The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for various industries.

Roller extrusion granulator machine used in fertilizer production line

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers throughout the planning and guidance, you are welcome to consult in detail at any time, let me be your free technical consultant.

Technology of Dry Granulation Equipment

Mechanism: under the strong extrusion force, the solid powder in the closed space is compressed, and plastic deformation occurs, which makes the solid particles occlude, destroy and rearrange each other, and compact to form the particles with the required shape. The specific gravity of the particles is close to the true specific gravity of the material.

The flake materials are crushed, pelleted and sieved to obtain the granular products meeting the requirements of particle size; while the block materials are determined by the concave shape of the dry fertilizer pelleting machine, which can be directly packaged or stored after removing a small amount of flash and entrained powder after screening. The extrusion pressure between the two rollers can be adjusted by the pressure of the hydraulic cylinder according to the needs of granulation operation.

Main features:
(1) the plastic deformation of solid particles under the action of extrusion force forms the rearrangement and combination of particles;
(2) there is no need to add binder;
(3) no drying is needed in the subsequent process.

Main equipment:
The main types of operation equipment are: roller type extrusion granulator, flat die granulator.

High performance parts of dry granulator produced by ShunXin fertilizer machine supplier

Material of pressing wheel: it is made of special materials and is quenched and tempered at high temperature, so that the pressure wheel has good plasticity, toughness and strength, and improves the comprehensive mechanical properties;
Surface of pressing wheel: the surface of pressing wheel should produce the maximum friction force with the material, so as to produce the maximum adhesion force between the materials, which is conducive to improving the rolling effect and finally obtaining the ideal molding material. Therefore, different surface of the pressing wheel should be selected according to different materials;
Surface hardness treatment of pressing wheel: the most advanced surface hard ammoniation treatment technology in the world is adopted to ensure that the surface hardness is more than hvi200, and the depth of nitriding layer is 0.2mm, so that the pressure wheel has strong wear resistance, improve the anti fatigue strength, and make it have good corrosion resistance. Under normal use, the service life of the roller is guaranteed to be 5-12 years;
Structure of pressure wheel: unique and reasonable internal structure can make the surface of pressure wheel cool well
The material of pressure wheel is made of stainless steel 304-2b.