small scale composting machine

How to Choose The Right Organic Fertilizer Compost Machine?

An increasing number of medium and large-scale farmswant to process poultry and livestock manure into organic fertilizer for sale. One crucial aspect of organic fertilizer production is the fermentation of organic materials. During fermentation, the raw materials need to be turned, allowing for proper aeration, decomposition, and moisture reduction. Thus, the use of specialized equipment becomes essential in the industrial production on a big scale. In this blog, we will briefly describe the common types of compost machines available on the market and their suitable applications.

Trench Type Compost Turner

Construction Requirement: This machine requires fermentation grooves, which can work alternately between multiple grooves, reducing investment costs.
Turning Depth: 0.8-1.8 meters; Turning Width: 3-6 meters.
Applicable Scenario: It is suitable for farms processing over 20 tons of organic materials daily, and producing above 6000 tons of organic fertilizer annually. The composter operates without requiring manual labor.

groove type fertilizer composting equipment

Wheel Type Compost Turner

Facility Requirements: The compost equipment requires sturdy walls, and does indoor operation. Besides, it issuitable for deep turning tasks.
Turning Span: Up to 30meters wide; Turning Depth: 1.5-3 meters.
Applicable Scenario: It is ideal for farms processing over 30 tons of organic materials daily,and producing 10,000 to 20,000 tons of organic fertilizer This compost turner operates automatically, without the need for manual labor.

Aniaml manure fermentation with SX large compost turner — Animal manure fermentation with SX large compost turner

Double Wheel Hydraulic Lifting Compost Turner

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Facility Requirements: It is similar to the wheel type composter, which requires sturdy walls and indoor operation.
Efficiency: It has extremely high efficiency due to the simultaneous operation of two wheels.
Applicable Scenario: It is suitable for farms processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. The turner operates automatically, without the need for manual labor.

Chain Plate Fermentation Turner

Construction Requirement: It requires fermentation troughs and mobile vehicles, so it can work alternately between multiple trough
Speed: It has fast movement; Turning depth can reach 2 meters; It’ssuitable for deep groove
Applicable Scenario: It’s suitable for small fermentation sites with deep tanks, processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. It operates automatically, without the need for manual labor.

Crawler Type Compost Turner

Facility Requirements: There is no need for tanks, and it can just form the compost into piles.
Turning Distance: 0.8-1 meter; Turning height: 0.6-1.8 meters. It is cost-effective and easy to expand.
Special Feature: Our company can equip with a cabin to shield workers from odors during operation.
Applicable Scenario: It is suitable for farms processing over 5 tons of organic materials daily, and producing around 3000 tons of organic fertilizer annually. One worker is required to operate the machine during its operation.

Moving Type Compost Turner

Facility Requirements: It is similar to crawler type compost turner. And, iteliminates the need for construction projects, saving space and costs.
Applicable Scenario: It suitable for farms processing 3-4 tons of organic materials daily. One worker is required to operate the machine during its operation.

There is another compost machine for automatic production. We can customize 5-150m³ different capacity and different forms (horizontal, vertical) of fermentation pot. You can visit this page for more details!

Conclusion

When choosing the appropriate organic fertilizer fermentation turner, it is crucial to consider factors such as processing capacity, available space, investment budget, and labor requirements. We can help you optimize the organic fertilizer production process. You can click: https://www.fertilizerproductequipment.com/bio-composter-machine/ for more information.

What Is Fertilizer Windrow Composting Method

Windrow composting is a method of composting organic materials in long, narrow piles called windrows. The windrows are typically between 4 and 8 feet high, 8 to 12 feet wide, and as long as necessary to accommodate the amount of organic waste being composted. The windrow composting method is commonly used in commercial-scale composting operations, whether it is small scale fertilizer composting or large scale fermentation. And can be done both outdoors or in a covered facility.

The process of windrow composting involves building a pile of organic materials such as farm waste, industrial waste, manure, and agricultural residues. The pile is then regularly turned, usually with a professional windrow machine, to add oxygen and create the right conditions for microorganisms to break down the organic matter. The temperature of the compost pile is monitored regularly, and if necessary, additional water or bulking agents such as wood chips may be added to maintain optimal conditions for composting. Click here to know more

The duration of the windrow composting process varies depending on the type of organic material being composted, the size of the pile, and the environmental conditions. In general, the composting process takes between 3 and 6 months to complete. When the compost is fully mature, it is a dark, crumbly, and nutrient-rich soil amendment that can be used in agriculture, horticulture, landscaping, and erosion control.

Windrow-compost-turner-for-organic-waste

Windrow composting is an effective way to manage organic waste and produce high-quality compost. However, it requires significant space and equipment, making it more suitable for commercial-scale composting operations than for individual households. If you want to know more about windrow composting, you can visit https://www.fertilizerbusinessplan.com/windrow-composting-facility-design/

How To Control The Temperature In Organic Fertilizer Compost

The temperature, humidity, PH value and C/N ratio of the compost during the fermentation process are important factors affecting the effect of the compost. The temperature during the fermentation process of organic fertilizer can be summarized as follows: the temperature rises steadily in the early stage, the high temperature in the middle part remains moderate, and the temperature decreases slowly in the later stage, and the temperature control directly affects the maturity of organic fertilizer in the later stage.

Today, mainly explain how to control the temperature in the organic fertilizer fermentation

The compost temperature of organic fertilizers is mainly controlled by pile turning and forced ventilation. Here, SX can provide you with processional compost turner. In the early stage of fermentation, even if the temperature of the fermentation is slow or even does not rise, the pile must be turned or ventilated after 48 hours to avoid the formation of an anaerobic environment in the high temperature stage. When the pile temperature is lower than 50°C, the pile should be turned in time (the reduction of oxygen will cause the reaction in the pile to gradually decrease, thereby reducing the temperature), increase the pile temperature, promote the decomposition of organic matter and kill harmful microorganisms. In the late stage of fermentation, once the temperature exceeds 65°C, The pile must be turned in time to prevent carbonization and ammoniation of organic matter. Click here to learn more.

During aerobic fermentation, temperature control is very important. If the temperature is too low, the maturity standard will not be met. If the temperature is too high, the nutrients in the compost will be easily lost. The temperature in the compost is within 30 cm from the outside to the inside. Therefore, the metal rod of the thermometer used to measure the temperature must be longer than 30 cm. When measuring, it must be inserted into the compost for more than 30 cm to correctly reflect the fermentation temperature of the compost. In SX, we also have compost machine with temperature monitor on sale, It is in-vessel fermentation tank.

Horizontal fermentation tank for organic fertilizer production

How to read the compost temperature
1. When reading the temperature, make sure the thermometer goes deep into the pile, leave the thermometer for a while to allow the temperature to stabilize before taking the reading, then move it to a new location (including several locations at different depths from the top edge ).
2. The temperature of the pile depends mainly on the moisture content and chemical composition of the raw material components.
3. There is a certain gradient in the change of fermentation temperature. For the system with bottom ventilation, the highest temperature is about 2/3 of the bottom or higher.

If you want to get more information, you can visit https://fertilizerequipmentmanufacturer.com/compost-fertilizer-making-machine/

Tips for Choosing Compost Turner

Functions of Compost Turner

Compost turner has become the core equipment of dynamic aerobic composting in virtue of the important effects on compost and fermentation.

Mixing function in tempering of raw materials: in composting, it is necessary to add some minor ingredients in order to adjust the carbon nitrogen ratio, pH value and water content of raw materials. Main raw materials and minor ingredients that are put together according to certain proportion could be mixed uniformly by professional compost turner for better tempering.

Adjusting the temperature of raw material piles: during the working process, compost turning machine can make raw materials fully contracts and mixture with air, which can adjust the temperature of piles conveniently. Air helps aerobic microorganisms to produce fermentation heat actively, pile temperature rising. Meanwhile, if piles temperature is high, turning piles can bring the supply of fresh air, which can lower the temperature. And various beneficial microorganisms grow and breed in the adaptive temperature range.
Improving the permeability of ingredient piles: composting system can also crush the stick and ropy raw materials into small mass, making piles fluffy, stretchy, and with appropriate porosity, which has been an important standard to measure the performance of compost turner.

Adjusting the moisture of raw material piles: The water content of raw materials for fermentation should be controlled within 55%. In the fermentation process, biochemical reaction would generate new water while the consumption of microorganism to raw materials also cause water dissociate due to losing carrier. And using composting machine to turn piles could emit vapour compulsorily
Realizing the special requirement of composting process: For instance, compost turn could realize the requirements of crushing raw materials or mensurable shifting. Go here to know more about compost turner

Tips for Choosing Compost Turner

Whether you’re just entering the market, or are experienced with composting and looking to grow your operation, questions always arise as to what type of compost turner would best fit your needs and bottom line.The choices would narrow substantially after considering the factors, conditions and objectives of the composting operation.

When purchasing a compost turner, evaluate the equipment with regard to the safety of the operator, other site workers and bystanders. As a minimum, make sure the equipment has the CE mark.
The output of a compost turner is determined by its working travel speed and the size of the windrow that it can handle. Larger and more powerful machines generally have greater throughput rates because they process larger raw material piles, so readers could choose it according to the required material piles turning throughput.
Also consider the aisle space required by the compost turner. Self-driven compost turners need less aisle space than towed models.
Cost and budget, of course, also affect the choice of composting equipment. The machine with larger throughout and capacity would have higher prices, so choose one suitable for your requirement and budget.

In brief, compost turner accelerates composting in several ways. It mixes the composting mass, breaks apart particles, disturbs pockets of irregular materials and disperses moisture, nutrients and organisms. if you need it, you can check https://fertilizerequipmentmanufacturer.com/organic-fertilizer-compost-turner/ to get it.