manure dewatering machine

Why Choose Our Screw Press Dewatering Machine for Optimal Moisture Removal in Fertilizer Production?

During fertilizer production process, the efficient removal of excess moisture is a critical step that can impact product quality, shelf life, and production costs. Excess moisture not only adds to transportation costs but also impacts the quality and shelf life of the fertilizer. That’s where our screw press dewatering machine comes into play, offering the perfect solution for achieving moisture control in fertilizer production.

1. Unparalleled Moisture Removal Efficiency

SX manure dewatering machine is specifically designed to extract moisture from fertilizers with exceptional efficiency. By utilizing advanced screw press technology, it effectively separates liquid from solid materials, leaving you with drier and more concentrated fertilizer products. This enhanced moisture removal process ultimately helps improve the overall quality and nutrient content of your fertilizers.

2. Reduced Energy Consumption

We understand the importance of sustainable production practices. Our screw press dewatering machine incorporates energy-saving features that optimize the moisture extraction process while minimizing power consumption. With this eco-friendly solution, you can achieve your desired moisture levels without compromising on your environmental commitments.

3. Versatile Application

Whether you’re dealing with organic or inorganic fertilizers, our dewatering machine is designed to handle a wide range of materials. Its adaptable nature allows it to effectively remove moisture from different types of fertilizers, ensuring consistent drying outcomes across your entire product range. This versatility makes it a valuable asset in any fertilizer production facility.

Material of Screw Press Dewatering Machine

4. Enhanced Operational Efficiency

Time is a valuable resource in any manufacturing operation. This machine is engineered for efficiency, enabling faster moisture removal cycles and reducing overall processing time. This time-saving advantage not only increases productivity but also allows for greater production capacity and shorter lead times.

5. Minimal Maintenance and Easy Operation

We understand the importance of uninterrupted production processes. Our manure dewatering screw press is designed with simplicity in mind, promoting easy operation and minimal maintenance requirements. Its robust construction and high-quality components ensure reliable performance over extended periods, minimizing downtime and maximizing your fertilizer production efficiency. Additionally, its durable build and low maintenance needs reduce operational costs, making it a cost-effective choice for your business.

Durable Structure of Screw Press Dewatering Machine

Conclusion

When it comes to optimal moisture removal in fertilizer production, our screw press dewatering machine stands out as a reliable and efficient solution. With its unparalleled efficiency, energy-saving features, versatility, operational efficiency, ease of use, and cost-effectiveness, it is the right choice to enhance your organic fertilizer production process. You can visit: https://www.fertilizerproductequipment.com/manure-dewatering-screw-press/ for more details.

How To Turn Your Cattle Manure Into Organic Compost？

Cow dung can be used for many purposes so when you will make fertilizer from using it you could make a lot of cash and do something best for the environment. The cow dung fertilizer machine enables you to make fertilizer quickly from any type of cow dung. Read on to learn more about this machine and exactly how you can use it to earn money for the business.

The fertilizer production line assists you to produce every one of the fertilizer you will need. The machines can produce up to 30 tons an hour or so of fertilizer, depending on the measurements of the appliance you acquire. You will find multiple sizes from which to choose and you can likewise have the organic fertilizer granule machine customized for your personal business needs so you get exactly what you would like.

The organic fertilizer compost machine is proper for businesses of any size. Whether you will have a large business or even a small one, you will find a machine that works perfect for your business. The machines are good for the environment and they help cow dung process.

The first step to making quality fertilizer is turning the cow dung into compost. You may make compost naturally or use equipment to speed the process along. Using this equipment is the easiest method to make compost as it is a whole lot faster. The faster you may make the compost the faster you can make the fertilizer.

The cow dung drying machine is a good investment as is also the organic composting turner. This equipment will assist you to produce compost in record some time and ensure that you obtain the most benefit from the fertilizer you produce. When you start making compost from cow dung you really positive that you remove most of water through the dung. The dung must be at most one half water as soon as you dewater it.

Once the manure is dewatered you can start to change it into compost. Grass, straw or leaves must be mixed with the dung so it can ferment properly. The cow manure will start to ferment so long as it is actually kept with the right temperature. The benefit of the compost fertilizer equipment is that it will automatically turn the manurer which accelerates the procedure. Rather than taking months, you might have finished compost in just two weeks with this particular machine.

Groove type composting machine for sale — Large-scale compost turner for sale

Once the manure is changed into compost it might be transformed into fertilizer. The appliance will require the compost and turn it into different styles of fertilizer. The crusher for fertilizer will require the compost and turn it into a fine powder then your materials are added that turn the compost into fertilizer. With all the pellet making machine you may turn the compost into fertilizer pellets you are able to sell for high profits.

Making fertilizer is not difficult if you choose the correct machines. It can save you money and make a move great for the surroundings by making organic fertilizer on large scale. It is a great accessory for any fertilizer operation which is great for the environment. This machine is a superb investment.

What You Should Know About The Production Of Organic Fertilizer?

What are the problems that need attention in the production process of organic fertilizers! First of all, the location of the organic fertilizer plant is very critical, it is best to be closer to the raw materials, the raw materials of organic fertilizer are generally locally sourced, if the supply of raw materials is guaranteed by long-term transportation, the cost will increase a lot.

After the raw materials enter the cattle manure fermentation machine to start fermentation, they should observe the moisture and temperature of the materials during the fermentation period at any time, control the changes in raw materials in time, make timely treatment, and use the aerobic composting machine to turn the pile to ensure the uniform and thorough fermentation of the materials. Fermentation bacteria can be added during fermentation to speed up the speed of fermentation, but it is not recommended to add other biological bacteria during this period, because the temperature of the material is very high during fermentation, and many beneficial bacteria cannot withstand the high temperature.

After the material is fermented by the fertilizer conveyor to the forklift silo for use, this silo is generally with speed regulation function, can be a good control of the feeding speed of the follow-up equipment, from the silo out of the mixer, this time can add a certain excipient to the raw materials, mixer We generally recommend designing two, one stirring and one discharging. Material mixed evenly into the crushing, crushing machine and the general crusher is not the same, because we need materials to maintain a certain amount of moisture, so the crusher to use semi-wet material crusher, this crusher for the material moisture in 20%-50%, can be fully competent for our organic fertilizer raw materials crushing.

Granulation is the whole production line most affect the final molding effect, the choice of organic fertiliser granulator is crucial, according to the different raw materials, the model we want to use is not the same, for example, we want to use cow feces as fertilizer, appropriately add some other organic substances (straw, sawdust, etc.), then our suggestion is the organic fertilizer tooth pelletizer, this model is the use of churning teeth and cylinder wall between the matching to make the material forced into granulation, so to some fiber coarser livestock and poultry manure effect is better. If our raw material is organic plus inorganic fertilizer, then we need to use organic fertilizer combination granulator, which can make the perfect combination of manufacturing granular fertilizer.

We all know that organic fertilizer needs to add a certain amount of biological bacteria, but high temperature will kill and reduce the survival of biological bacteria, so the control of temperature is crucial, if the yield is large, we generally recommend increasing drum dryer machine and reducing the temperature to ensure the survival of biological bacteria. It is also possible to consider adding a coating cylinder after drying to wrap the biobacterium directly on the surface of the material.

How To Make Organic Fertilizer Powder With Animal Manure?

In the production of powdered organic fertilizer, it mainly adsorbs dust floating debris floating in the air. When the livestock and poultry manure is harmlessly treated, the aerobic strip stack fermentation is generally adopted. That is, the general stacking fermentation, in the fermentation need to pay attention to, to avoid wind and rain, reduce organic matter. Therefore, before fermentation, it is necessary to build a rain shelter and build a fermentation tank.

The following is an introduction to the animal manure composting process:

1. Ratio of raw materials per ton: 500kg of cow manure 300kg of pig manure 200kg of strains 50g of strains (cow manure and pig manure can also be replaced by other livestock and poultry manure) accessories: When the humidity of livestock and poultry manure is large, appropriate materials with lower water content such as straw, rice husks, and cake meal can be added to reduce the moisture content of fermented materials. Alternatively, you can use a solid-liquid separator machine.

2. Strip stack: According to the above raw material ratio, the strip pile is carried out as needed. The length of the strip pile is not limited, the width is 2 meters, and the height is about 1 meter. In the strip stacking, the material needs to be stacked evenly layer by layer. According to the size of each fecal treatment, choose the appropriate thrower width. The following figure shows a animal manure composting machine with a lifting type, which can mobilize the height of the pile and shorten the return speed of the pile.

Hydraulic composting machine for sale — Commercial composting machine to turn large-size compost piles

3. Add strains: Expand the strains and residue in a ratio of 1:5 (the purpose of this is to dilute the strains and spread them evenly. For example, 1kg of strains can be mixed with 5kg of wheat bran or rice husk powder). Generally, 1kg of bacteria can ferment 10 to 20 tons of manure and straw, and in the case of a large amount of fermentation, it can be evenly mixed with the help of a fertilizer blending equipment, and sprinkled on the surface of the strip pile according to the number of strip piles.

4. Turning the pile fermentation: use the commercial composting systems to flip the strip pile. The temperature rises above 55 °C, turn the pile every 1 to 2 days, and after 10 to 15 days of fermentation at 55 °C, the strip pile can be put away. (The purpose of the pile is to evaporate the water, oxygen enters the inside of the pile, and the bacteria enter the inside of the pile and reproduce and ferment rapidly)

5. Crushing: Fermented materials can not be sold directly as commodities, this is because long-term stacking will cause agglomeration and other phenomena. At this time, the remaining large pieces of material need to be finely crushed by the compost grinder, and the powdered organic fertilizer is obtained after crushing. (Pre-fermentation, in order to accelerate the fermentation process, the excipient can be added to the crusher for crushing)

6. Screening: In order to improve the selling phase, the powdered organic fertilizer is re-screened to obtain a uniform powdered material before it can be packaged. After following the above steps, it will become pure powder organic fertilizer after being screened by the fertilizer screening machine.

7. Packaging: The powdered organic fertilizer can be directly stored and sold after being packaged by the fertilizer bagging machine.

After these 7 steps, it is possible to produce powdered organic fertilizer in the process of composting animal waste. Of course, if you want to make powdered organic fertilizer that meets the standards, you also need to determine the organic substance composition of fermented manure and straw fertilizer, add nitrogen, phosphorus and potassium content, and also need to adjust the proportion of straw and other auxiliary materials to determine the various content formulas of organic fertilizer.

Spiral Solid-Liquid Separator

The dewatering machine is a new type of solid-liquid separation, squeezing and dewatering mechanical product. Spiral separation and extrusion dehydration are completed in one machine, low power, high efficiency, low operating cost, low purchase cost, small area, simple operation, easy maintenance, no vulnerable parts, fast investment recovery, no need to add any flocculant Features.

The machine adopts screw extrusion working mode to squeeze and filter out the water in the processed material. The screw auger and the filter are made of stainless steel through a special process, which is corrosion resistant and high in strength. The force part of the screw auger adopts manganese alloy wear-resistant treatment (technology), which increases the service life by 2-3 times. The filter screen is made of non-embroidered wedge-shaped mesh. The wedge-shaped strip filter has a good filtering effect, high efficiency, and is not easy to be blocked. , Easy to wash and corrosion resistant.

Features

In terms of automation, the solid-liquid separator is an automated equipment with a high degree of automation, relatively simple operation, and low power consumption. It is a dedicated equipment for wet and dry separation of poultry manure.
From the perspective of wet and dry separation processing, the solid-liquid separator is small in size, low in speed, and easy to install and maintain. It does not need to add any flocculant for wet and dry separation of feces.
In terms of its accessories, the solid-liquid separator adopts screw shaft, corrosion-resistant alloy double spiral blades and screens made of stainless steel, and the spiral blades are treated with alloy, which makes the whole machine have a long service life and stable operation.
In terms of power, the solid-liquid separator uses a pure copper high-power motor, which is very powerful and durable.
From the perspective of environmental protection, the solid-liquid separator is a devicespecially used for dry and wet separation of livestock manure in farms to avoid the odor and sewage loss generated during the drying process of manure in farms. At the same time, the separated dry manure It can also be used as fertilizer and is a green and environmentally friendly equipment.
In terms of performance, the screen frame and screen of the solid-liquid wind turbine are all made of stainless steel, and the auger is made of high-hardness alloy. It has a certain degree of corrosion resistance and is very durable.

Dewatering machine for handling horse poop

working principle

First, the non-clogging submersible pump is used to pump the livestock and poultry manure water into the solid-liquid separator, and then the livestock and poultry manure water is gradually pushed to the front of the machine by the auger, and at the same time, the pressure on the front edge of the machine is continuously increased to force the material The moisture in the filter is forced out of the mesh screen under the action of the side pressure belt filter, and flows out of the drain pipe. The work of the livestock and poultry manure treatment machine is continuous, and the livestock and poultry manure water is continuously raised into the body of the livestock and poultry manure treatment machine. The pressure on the front edge is constantly increasing. When it reaches a certain level, the discharge port will be discharged. Open and extrude the extrusion port to achieve the purpose of extruding and discharging. In order to grasp the discharge speed and water content, you can adjust the counterweight below the host to achieve a satisfactory and proper discharge state. If the livestock and poultry manure water is pumped in too much, it will be discharged to the original manure tank through the overflow pipe, and the manure wastewater separated by the screw extrusion filtration can be directly sent to the biogas digester to ferment the biogas or be discharged to the wastewater sedimentation tank, etc. After the treatment, the COD and BOD in the sewage are greatly reduced, which is convenient for subsequent discharge up to the standard.