January 2022 – My Blog

Organic Fertilizer Production Line Equipment Investment

Organic fertilizer processing line machine is a kind of farm waste that uses pig manure, cow manure, chicken manure and other animal manure sewage, added various substances, fermented with yeast, rice bran and other raw materials as biological bacteria, under the action of other raw materials, together Fermented biological fertilizer equipment.

The medium and high version of the organic fertilizer production line is composed of a variety of small equipment: fermentation manure compost turning machine, semi-wet material shredder, horizontal mixer, granulator, drum screening machine, coating machine, packaging equipment, belt conveyor, etc. Because it saves energy and solves the environmental problems caused by sewage and feces, it increases the economic income of the farm. It requires relatively few manpower and reduces labor costs. It can be completed by about two or three people, and the equipment of about tens of thousands of dollars can complete farm breeding. Treatment of sewage and excrement produced in the field. Initially, sewage materials from farms such as pig manure and appropriate amount of waste from farms such as straws are required to be added to participate, which can be determined according to the water content of the materials. Then the water content of the materials needs to be about 45 percent to meet the needs of fermentation. There are both general configuration and low configuration. The production line has reasonable design, suitable structure, no choice of raw materials, high production capacity, stable operation, and the cost of organic fertilizer produced by the organic fertilizer making line equipment is relatively low. The advantages of high particle rate, smooth particles, high uniform strength and so on.

crawler type compost turner for manure disposal

FPC organic fertilizer processing equipment is widely used in sludge dumps, farms, pig farms and other farms and pastures. Among them, the horizontal mixer can mix various raw materials evenly, so that the process level of the organic fertilizer produced by the entire organic fertilizer processing line is improved. Customers with certain requirements can fulfill various requirements for organic fertilizer in water conservancy and increase income for farms and livestock farms.

The Pig Farm Is Suitable for Investing in a Full Set of Organic Fertilizer Production Line

With the advancement of large-scale breeding, pig breeding has gradually changed from traditional free-range breeding to large-scale and intensive breeding. A large amount of pig excrement has caused serious pollution to the environment. Pollution discharge from livestock and poultry breeding has become one of the most important agricultural pollution sources.

Granular organic fertilizer production line

The investment in organic fertilizer processing equipment is related to the annual output. The processing equipment of each organic fertilizer is divided into multiple models according to the output. The output of the equipment is 1-20 tons. The complete set of equipment for processing organic fertilizers includes organic fermentation turning machines, crushers, mixers, fertilizer granulator machines, dryers, coolers, belt conveyors, coating machines, screening machines, etc. According to the output, the complete set of organic fertilizer processing equipment is divided into large, medium and small organic fertilizer production lines, and the price is above 3 to 1 million.

The pig manure dryer machine is divided into various specifications with a diameter of 80 cm-3 meters according to the output size. The selection needs to be determined according to the expected output. In addition to the output problem, the raw material moisture should also be considered when selecting. Of course, the greater the moisture is needed The larger the equipment model, and the higher the drying standard, the larger the equipment model required. It is recommended that the solid-liquid separator be used for treatment when the raw material moisture is too large, so that it will be more conducive to saving drying costs after treatment.

Chicken Manure Processing Organic Fertilizer Production Line Equipment turns Garbage into Treasure

As more and more people join this industry, the negative problems of this industry are gradually exposed, that is, the discharge of feces has caused a lot of pollution to the local environment. With strict government control, this problem has become more and more serious. But the good news is that chicken manure processing organic fertilizer production line equipment has appeared, which can be said to bring good news to the aquaculture industry. So what is the significance of the chicken manure processing organic fertilizer production line equipment to the aquaculture industry?

Using chicken manure processing organic fertilizer production line equipment can effectively solve the pressure of rural farming manure discharge and turn garbage into “baby”! Most people’s impression of the aquaculture industry may be that they are dirty and messy, or that they are an accomplice of environmental pollution. But in fact, tear off the label, it is a “golden mountain.” After being fermented by chicken manure fermentation equipment, it is a relatively good organic fertilizer. The nutrient content of chicken manure is very rich. It contains both a large amount of organic matter and a high content of three elements. It is a good organic fertilizer! It is harmless and tasteless. This kind of chicken manure organic fertilizer is used in greenhouses and fruit trees. Vegetables and fruits grow well, that is, organic vegetables and fruits on supermarket counters.

Use chicken manure processing equipment to harmlessly treat and reuse the manure of the farm. Therefore, we should give full play to the advantages of chicken manure processing organic fertilizer production line equipment to produce and process organic fertilizer to improve the soil, thereby alleviating the pressure of rural farming manure discharge.

Process of Processing Livestock Manure into Organic Fertilizer

The process of processing livestock manure into organic fertilizer:

The first step: fermentation

Collect livestock manure, mix it with hay and decaying silage, etc. to make compost, and let it ferment. In the fermentation process, the pile turning machine is used to fully ferment the livestock manure, which can only be achieved by turning the pile in time and evenly. Now some places are very dry and some places are very wet, which will affect the quality of fermentation.

a finished vertical fertilizer crusher without painting

The second step: the ingredients are crushed and mixed

Use the batching bin to pulverize, proportion and mix the composted materials, N, P, K and other inorganic fertilizers, and other additives and other raw materials in a certain proportion through a material crusher machine and a horizontal mixer machine.

The third step: granulation

A new type of organic fertilizer granulator is used to granulate the material.

Step 4: Screening and material return system

organic fertilizer granulation machinery

The granular materials output from the granulation forming system have certain differences in particle size and need to be sieved and classified. The selected rotary screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device. It is recommended to be equipped with an automatic material return system to screen unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer to continue pelletizing after being crushed again, which helps to improve the continuous operation capacity of the production line.

a completed rotary drum drying equipment

Step 5: Drying

Use an organic fertilizer drying machine to further remove water from the sieved particles to meet the standard requirement of organic fertilizer moisture content.

Step 6: Cool down

Cooling the granular materials with a cooler helps the storage and quality of the granules.

Step 7: Packaging

Pig Manure Organic Fertilizer Production Process

The pig manure organic fertilizer producing line is a series of production equipment that uses pig manure as raw material to ferment and process high-tech equipment to make organic fertilizer. Pig manure organic fertilizer production line adopts advanced production technology to provide 1-100 tons/hour organic fertilizer production line.

The pig manure of the pig farm contains 15% organic matter, low total nutrient content, 0.5 to 0.6% nitrogen, 0.45 to 0.5% phosphorus, and 0.35 to 0.45% potassium (specifically subject to local pig manure testing results). Pig manure has a finer texture and a more complex composition. It contains protein, fat, organic acids, cellulose, hemicellulose and inorganic salts. Pig manure contains more nitrogen and the ratio of carbon to nitrogen is small (14:1). It is generally easily decomposed by microorganisms and releases nutrients that can be absorbed and utilized by crops. It is a good farm manure and a good quality for fertilizing and improving soil. Organic fertilizer resources. However, most pig farms use water to flush the manure to clean the manure, which makes the production of pig manure accompanied by a large amount of sewage. Therefore, it is necessary to separate its solid and liquid, and the manure can be composted. The manure is fermented, and the aerobic and anaerobic microorganisms contained in the external bacterial agent are used to decompose the organic matter in the pig manure that is not easy to be directly used by the crop into small molecular substances. (Inorganic salts and minerals), and achieve the purpose of deodorizing, killing insect eggs and killing diseases during the fermentation of pig manure. The materials obtained in the final fermentation are fully decomposed, and when used as fertilizer, there will be no burning phenomenon, which is safe used as fertilizer.

Double Roller Press Granulation Production Line

Product advantages of pig manure organic fertilizer production line

1) Roller press granulator machine: The equipment adopts advanced production technology and the granules are uniform

2) Tumble dryer machine: adopts counter-current cooling method with high efficiency

3) 20 years of production and processing experience, precise processing equipment, professional installation and maintenance team

Working principle of pig manure organic fertilizer production line

①Fermentation of raw materials—②Automatic batching of raw materials with computer belt scales—-③Crushing and mixing—–④Disc granulation, drum granulation—–⑤Drying machine to dry organic fertilizer granules —⑥The cooler cools the organic fertilizer particles—–⑦The sieving machine screens out the qualified organic fertilizer particles—–⑧The coating machine coating particles are smoother—-⑨Packing scale automatic filling Organic fertilizer particles—⑩Sealing