animal manure fertilizer production

How to Choose The Right Organic Fertilizer Compost Machine?

An increasing number of medium and large-scale farmswant to process poultry and livestock manure into organic fertilizer for sale. One crucial aspect of organic fertilizer production is the fermentation of organic materials. During fermentation, the raw materials need to be turned, allowing for proper aeration, decomposition, and moisture reduction. Thus, the use of specialized equipment becomes essential in the industrial production on a big scale. In this blog, we will briefly describe the common types of compost machines available on the market and their suitable applications.

Trench Type Compost Turner

Construction Requirement: This machine requires fermentation grooves, which can work alternately between multiple grooves, reducing investment costs.
Turning Depth: 0.8-1.8 meters; Turning Width: 3-6 meters.
Applicable Scenario: It is suitable for farms processing over 20 tons of organic materials daily, and producing above 6000 tons of organic fertilizer annually. The composter operates without requiring manual labor.

groove type fertilizer composting equipment

Wheel Type Compost Turner

Facility Requirements: The compost equipment requires sturdy walls, and does indoor operation. Besides, it issuitable for deep turning tasks.
Turning Span: Up to 30meters wide; Turning Depth: 1.5-3 meters.
Applicable Scenario: It is ideal for farms processing over 30 tons of organic materials daily,and producing 10,000 to 20,000 tons of organic fertilizer This compost turner operates automatically, without the need for manual labor.

Aniaml manure fermentation with SX large compost turner — Animal manure fermentation with SX large compost turner

Double Wheel Hydraulic Lifting Compost Turner

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Facility Requirements: It is similar to the wheel type composter, which requires sturdy walls and indoor operation.
Efficiency: It has extremely high efficiency due to the simultaneous operation of two wheels.
Applicable Scenario: It is suitable for farms processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. The turner operates automatically, without the need for manual labor.

Chain Plate Fermentation Turner

Construction Requirement: It requires fermentation troughs and mobile vehicles, so it can work alternately between multiple trough
Speed: It has fast movement; Turning depth can reach 2 meters; It’ssuitable for deep groove
Applicable Scenario: It’s suitable for small fermentation sites with deep tanks, processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. It operates automatically, without the need for manual labor.

Crawler Type Compost Turner

Facility Requirements: There is no need for tanks, and it can just form the compost into piles.
Turning Distance: 0.8-1 meter; Turning height: 0.6-1.8 meters. It is cost-effective and easy to expand.
Special Feature: Our company can equip with a cabin to shield workers from odors during operation.
Applicable Scenario: It is suitable for farms processing over 5 tons of organic materials daily, and producing around 3000 tons of organic fertilizer annually. One worker is required to operate the machine during its operation.

Moving Type Compost Turner

Facility Requirements: It is similar to crawler type compost turner. And, iteliminates the need for construction projects, saving space and costs.
Applicable Scenario: It suitable for farms processing 3-4 tons of organic materials daily. One worker is required to operate the machine during its operation.

There is another compost machine for automatic production. We can customize 5-150m³ different capacity and different forms (horizontal, vertical) of fermentation pot. You can visit this page for more details!

Conclusion

When choosing the appropriate organic fertilizer fermentation turner, it is crucial to consider factors such as processing capacity, available space, investment budget, and labor requirements. We can help you optimize the organic fertilizer production process. You can click: https://www.fertilizerproductequipment.com/bio-composter-machine/ for more information.

How To Make Organic Fertilizer Powder With Animal Manure?

In the production of powdered organic fertilizer, it mainly adsorbs dust floating debris floating in the air. When the livestock and poultry manure is harmlessly treated, the aerobic strip stack fermentation is generally adopted. That is, the general stacking fermentation, in the fermentation need to pay attention to, to avoid wind and rain, reduce organic matter. Therefore, before fermentation, it is necessary to build a rain shelter and build a fermentation tank.

The following is an introduction to the animal manure composting process:

1. Ratio of raw materials per ton: 500kg of cow manure 300kg of pig manure 200kg of strains 50g of strains (cow manure and pig manure can also be replaced by other livestock and poultry manure) accessories: When the humidity of livestock and poultry manure is large, appropriate materials with lower water content such as straw, rice husks, and cake meal can be added to reduce the moisture content of fermented materials. Alternatively, you can use a solid-liquid separator machine.

2. Strip stack: According to the above raw material ratio, the strip pile is carried out as needed. The length of the strip pile is not limited, the width is 2 meters, and the height is about 1 meter. In the strip stacking, the material needs to be stacked evenly layer by layer. According to the size of each fecal treatment, choose the appropriate thrower width. The following figure shows a animal manure composting machine with a lifting type, which can mobilize the height of the pile and shorten the return speed of the pile.

Hydraulic composting machine for sale — Commercial composting machine to turn large-size compost piles

3. Add strains: Expand the strains and residue in a ratio of 1:5 (the purpose of this is to dilute the strains and spread them evenly. For example, 1kg of strains can be mixed with 5kg of wheat bran or rice husk powder). Generally, 1kg of bacteria can ferment 10 to 20 tons of manure and straw, and in the case of a large amount of fermentation, it can be evenly mixed with the help of a fertilizer blending equipment, and sprinkled on the surface of the strip pile according to the number of strip piles.

4. Turning the pile fermentation: use the commercial composting systems to flip the strip pile. The temperature rises above 55 °C, turn the pile every 1 to 2 days, and after 10 to 15 days of fermentation at 55 °C, the strip pile can be put away. (The purpose of the pile is to evaporate the water, oxygen enters the inside of the pile, and the bacteria enter the inside of the pile and reproduce and ferment rapidly)

Groove type composting machine for sale — Commercial composting machine for organic fertilizer plant

5. Crushing: Fermented materials can not be sold directly as commodities, this is because long-term stacking will cause agglomeration and other phenomena. At this time, the remaining large pieces of material need to be finely crushed by the compost grinder, and the powdered organic fertilizer is obtained after crushing. (Pre-fermentation, in order to accelerate the fermentation process, the excipient can be added to the crusher for crushing)

6. Screening: In order to improve the selling phase, the powdered organic fertilizer is re-screened to obtain a uniform powdered material before it can be packaged. After following the above steps, it will become pure powder organic fertilizer after being screened by the fertilizer screening machine.

7. Packaging: The powdered organic fertilizer can be directly stored and sold after being packaged by the fertilizer bagging machine.

After these 7 steps, it is possible to produce powdered organic fertilizer in the process of composting animal waste. Of course, if you want to make powdered organic fertilizer that meets the standards, you also need to determine the organic substance composition of fermented manure and straw fertilizer, add nitrogen, phosphorus and potassium content, and also need to adjust the proportion of straw and other auxiliary materials to determine the various content formulas of organic fertilizer.

Significance Of Choosing The Right Production Line For Creating Fetilizer From Animal Manure

Are you experiencing entry to horse, pig, or chicken manure? Would you like to put in place an organization making organic fertilizer with this manure? Organic fertilizer is in huge demand and it can be made from a variety of raw materials including various kinds of manual from cattle, goat, chicken, or some other animals.

Doing the work manually is just extremely hard since it takes lots of effort. This is why serious companies invest in a production line made to produce animal manure fertilizer by means of pellets or powder from different kinds of animal manure. You will find several types of production lines for making organic fertilizer from animal manure. The real difference between various types of production lines is within their design and the caliber of materials employed for making various components.

When it comes to deciding on a production line, there are particular parameters that ought to be carefully considered for the best value for your money. Usually do not find the first production line you come across. Also, claims made around the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken using a grain of salt. You need to do your own personal research in order to make sure that you will be not buying something that will raise the operational costs and put you in a disadvantage.

The process of composting animal manure — animal manure composting machine for sale

Besides the main parameters like processing capacity of animal manure fertilizer production line, kind of the development line, its design, and excellence of materials employed for making the development line, a vital thing you need to consider will be the reputation of the company. Product quality is everything. You can’t use a successful business if you want to regularly stop production because of the low quality of machinery utilized in the production process of making animal manure fertilizer.

Bad quality machinery stops working frequently. Frequent breakdown not just hurts production but additionally adds to the production cost and someone has to pay for those repairs.

With regards to checking the standing of a specific company, start by searching their name online. It should assist you to discover a variety of reviews from real clients who have plenty of experience while using equipment for animal manure fertilizer. Whilst you might be unable to find reviews on popular review websites but there are numerous forums and groups on popular social networking platforms where users in the marketplace converge and discuss various things. Actually, it is actually easier for you to become an element of these communities as you can get a great deal of useful tips from experienced users during these communities.

While you are checking the standing of an organization, don’t forget to inquire about regarding their after-sales service. Most companies are great at making sales but don’t really care regarding their customers as soon as the sale continues to be completed. You do not are interested to buy from this sort of company.

Rotary drum granulating machine for animal manure fertilizer — Animal manure fertilizer making machine for sale

You might need the help of their engineers for regular servicing and maintenance. Also, you will need replacement parts once in a while. In case the company lacks strong after-sales support, you could have to spend a greater than expected price for replacement parts.

Overall, various production lines are available for sale to make organic fertilizer from animal manure. However, not all the development line is of similar quality. You should get one only after checking the reputation of the brand along with their after-sales support to create a powerful foundation to your business.

Top Three Compost Turners For Organic Fertilizer Production

Producing fertilizer from organic sources is very important for proper crop production. Without entry to a great deal of this material would not easy to keep up with the food needs world. Most farmers appreciate this, and they can use various equipment to make fertilizer with an ongoing basis. One of several fastest approaches to use manure to generate compost is to use a compost turner. Listed below are the most notable three compost turners which can help you produce organic fertilizer.

The 3 Top Compost Turners

Whenever you produce organic compost pile, it’s crucial that you use among the top three compost turners in the marketplace. This will include people who are powered by hydraulics, standard motors, as well as vertical fermentation tanks. The mix of such three varieties of devices will have the ability to keep up with production levels. It doesn’t matter how big or small your farming operation is.

Hydraulic Crawler Compost Turners

One of the easiest ways to create a huge number of tons of compost is to line your fields with manure. These lines may be several feet wide, as well as several feet deep in case you have entry to one of these brilliant machines. They are large apparatuses that can have already been a section when a driver will have full control of the program. It can be driven directly within the lines of manure, turning it regularly, to generate the cattle manure compost. You can utilize either the crawler, and that is a very efficient composting machine. You can even use an FPC crawler to accomplish similar results.

Wheel Type Compost Turners

These are typically positioned inside the building. They are able to move by positioning wheels on either side of your concrete platform. The compost will probably be turned applying this trough-type fermentation equipment. You could make adjustments concerning the height and depth in the compost pile that you will be utilizing. It is crucial that you may have deep troughs already in position. In most cases, the width of your compost turner cannot be augmented. However, you can easily obtain one who is at least 30 m in width, having a depth of up to 3 m that will assist you produce large quantities with this material.

Vertical Fermentation Tanks

These tanks are very unique in how they are designed. One of several benefits is the fact that awful odors typically associated with composting any material do not exist if you do not happen to be in close proximity. It is an automatic system that can monitor the temperature, oxygen supply, and overall turning on this material. These are generally much more expensive due to the hands-off nature of such units. As soon as they are loaded with manure, the task will likely be done on autopilot.

These top three compost turning machines will help any business that would like to achieve high amounts of success. When you have not found one of those before, you may not realize these are very simple to use. You may not understand that organic fertilizer fermentation tanks were even available when you have always used a hydraulic compost turner instead. That’s why it’s important to think about all your options, and theoretically obtain all of these apparatuses so that you can produce the maximum quantity of fertilizer for your personal business.

Exactly What Can a Fermentation Tank Do With Your Organic Fertilizer Plant?

As a way to build an organic fertilizer plant by using a high production rate, you have to make sure which you have all the necessary equipment inside your production line. This process should begin by composting the organic materials that you’ll be using to produce your fertilizer. That’s something that can be done having a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

In order to produce animal manure fertilizer which you can use and sold, you’ll have to prepare the type of material you’ll be working with for the next stage from the production process. A fermentation tank is a wonderful way to get these materials ready for the upcoming step from the process.

While composting can take a long time, using a fermentation vessel will help you to streamline the method. Together with the right equipment, you’ll have the ability to accomplish more and use time that you do have as efficiently as you can.

You Are Able To Boost Your Fertilizer

An additional benefit of a fermentation tank is that it provides you with the opportunity to add materials that can ultimately increase your fertilizer and improve its overall effectiveness. For instance, you can add helpful fungi and bacteria in the mixture.

When you deal with a tank, you’ll be able to produce a better product. Bacteria can perform a lot to improve the overall quality of your fertilizer. You’ll be capable of try to manufacture organic fertilizer that suits very high standards of quality.

Fermentation tank for organic fertilizer production

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in the creation of fertilizer. After the procedure is complete, the temperature will shift again so that you can maintain the fertilizer. This will likely be sure that the product still meets high standards of quality after it is ready for release.

Composting is surely an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process, it isn’t a great choice for large scale operations. A fertilizer tank will help to streamline this important step in the process while ensuring the maintenance of your fertilizer that may be produced.

The Tank Prevents Caking

Caking fertilizer is yet another issue you could encounter in these sorts of production lines. If you’re searching for a means of avoiding these kinds of problems, working with a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, by using a tank, you can keep caking from happening from the beginning.

When your goal is usually to produce good quality organic fertilizer within your plant, getting the right tools are crucial. Using a tank, you’ll have the ability to accelerate the production process while avoiding many common problems.

Using a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to ensure that you invest in the appropriate fertilizer tank. Find a tank that will give you excellent results.

How To Decide On The Right Commercial Composting Equipment

Commercial composting allows you to make large volumes of fertilizer. This equipment definitely makes the composting process fast and far less difficult. You possibly can make lots of money quickly whenever you produce the fertilizer and the gear is affordable so you can make plenty of compost fast. Fast commercial composting is crucial if you want to create high-quality fertilizer.

Compost can be produced out from various types of manure. The most common is cow dung and chicken dung. You will discover the dung for affordable and even free. Many farmers will donate the dung at no cost and you will also buy it for the really cheap price if you have to.

The compost is perfect for making animal manure fertilizer. The fertilizer is commonly used in agricultural operations to make the crops and soil stronger and healthier. Dung makes perfect fertilizer because it is filled with nutrients and cheap and plentiful. It is simple to find it.

Groove type composting — groove type composting in fertilizer making plant

The appliance is also best for the planet because it takes the dung out of your environment and out of your waste dumps. Cows and chickens produce a great deal of dung so converting it into fertilizer is a good thing for your environment.

The production line operates by taking the dung and turning animal manure into compost. The dung needs to be dried first and after that it might be mixed with organic materials like grass leaving. The compost will be left to ferment. If you allow it ferment naturally normally it takes weeks for that fermentation process to get completed, but if you use the compost turner you could have finished compost in as little as two weeks.

The compost turning machine will turn the compost over frequently that makes it ferment faster and so the compost will anticipate to develop into fertilizer faster. You need to ensure that you employ these machines since they accelerate the production process a great deal. Consequently you can expect to earn more income.

wheel type composting machine for sale — commercial compost turning machine for animal manure fertilizer production

As soon as the compost has become made it could be changed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a cost-effective approach to make vast amounts of fertilizer. The machines make pellets of various sizes and they also can even be polished.

If you would like produce considerable amounts of fertilizer you require the proper commercial composting equipment. This equipment is affordable and may be customized for commercial productions of the size. If you wish to expand your company and then make considerable amounts of fertilizer you have to put money into this equipment so that you can produce all of the fertilizer you require.

Making high-quality fertilizer is not difficult if you choose the fertilizer production line. It is actually affordable which is made out of the best materials. The machines don’t require a lot of maintenance so you get after-sales service that will last the lifestyle of your machine. This line lets you produce each of the fertilizer you will need and yes it won’t cost a lot of cash to perform either.