What You Should Know Before You Buy A Granulating Machine To Process Organic Compost?

As a way to process a large amount of animal manure promptly, manure granulator would be the most optimal choice. It is really an excellent component of machinery, created for converting the manure into pellets which you can use for your crops. These could be very large, depending on their capacity for creating pellets that you can package and sell. It might use a wide variety of manure including livestock manure, and poultry farm manure, all of these can have high concentrations of nitrogen, phosphorus, and potassium for your personal farm. So that you can purchase one that may be reasonably priced, let’s take a look at what your alternatives are when getting an animal manure granulator.

How Do Granulators Create Fertilizer Pellets?

How to granulate fertilizers? To make fertilizer pellets, you are going to need within a machine that may process this material into pellet form. There are various various kinds of machines that may perform this procedure. This may add a rotary drum granulating machine, an organic fertilizer granulator, and discs type granulators that are very small but simple to operate. Every one of these will work based upon the entire process of rotation and force. The faster which they spin, the faster you will realize pellets made. These could work along with the fertilizer rotary drum dryer, conveyor belt system, as well as a storage silo system, making it possible to create as much pellets as you have.

Where Could You Buy One Of These Machines?

The businesses focusing on the production of these machines are numerous. You can find businesses around the world that charge very fair prices for them, despite their large size or large output capacity. The fertilizer pellet machine suppliers that you deal with must be popular for its ability to produce quality machinery quickly. If you have a unique request, they must be able to accommodate your need to have a particular type of animal granulator machine. On the net, it will be possible to locate numerous firms that are advertising their goods that may make the pellets for you personally.

Are You Able To Cut Costs Whenever You Buy One?

If you wish to save a considerable amount of cash on your purchase, you could start with something relatively small. Pellet machines small for fertilizer is are normally what people purchase that do not mind a tiny bit of output. This is because the actual size of the granulator is comparatively narrow. If you want something larger, like a organic fertilizer disc granulator, you may need a substantial level of room. After you have estimates back from different firms that manufacture them, you are able to pick one that is priced affordably to suit your needs.

In order to accelerate the rate from which you are able to create fertilizer pellets, consider utilizing one of many latest animal manure granulator machines available on the market. You can purchase them online, or this can be done transaction on the telephone, leading to the eventual delivery of your respective manure granulator. The actual size of the system, and the way many components that it has, could affect your final choice. Always keep in mind how big your farming operations as well as the overall dimensions of the granulator you will use for this kind of project for making of organic fertilizers.

Why Do You Need A Granulating Machine In Your Compound Fertilizer Production Factory ?

Compound fertilizer is definitely a important form of material should you prefer a properly balanced setting for what you will be planting. Soil could be depleted of several nutrients, especially nitrogen, which you could replenish by using a compound fertilizer combination. Other materials including phosphorus and potassium are merely as vital. It is advisable to make certain you have ample these factors within the soil if you prefer a strong infernal crop. To do this, you should use an NPK granulator to produce these pellets for you.

How Can An NPK Granulator Work?

How to make granular fertilizer? Granulators are somewhat simplistic inside their overall design. They prefer a mixture of rolling compression and impact to create the pellets that will be formed. There is often a very large drum which is the central portion of the process. There may also be a dryer for fertilizer by means of a drum too. These will likely be used as a way to spin and form the pellets using these materials. Each may have relatively equal quantities of nitrogen, potassium, and phosphorus once the process is done. Since you now learn how they work, you will need to discover why they can be extremely important for your manufacture of npk fertilizers.

Commercial granulating machine for compound fertilizer
Rotary drum granulator for sale

What Exactly Is The Role Of Any NPK Granulator?

The key role of those compound fertilizer dry granulator for producing fertilizer pellets is usually to simply speed up this process and make it easier. You could potentially manually produce these, however it would take a great deal of time. You will be also not guaranteed of combining the types of materials properly due to slow rotation that many other granule-making machines can provide. Once the granulator is operational, you are able to manufacturing of npk to your crops, plus you may sell what remains to others. This is basically the primary way that NPK fertilizer is produced without needing to use an excessive amount of effort.

How To Get These Discounted

Locating NPK fertilizer granulators is really a straightforward process. Contacting the businesses that produce these machines and plants will direct you to a single that might be affordable. Once it is set up, in the event you continue on the components for potassium, nitrogen, and phosphorus, you can expect to find yourself with pellets which may have equal numbers of all of these essential elements required by your soil. Obtaining estimates from each of the companies will help you find the one which is considered the most efficient and sold for a affordable price.

Compound fertilizer granulating machine for sale
Press granulator for compound fertilizer

A good investment into an wet granulation machine can cause high degrees of production for compound fertilizer that the farm might need. These production factories can be extremely elaborate due to the amount of work they may do for you personally. It can possibly take several days to find out the full system once it really is in position. However, once which is over, it will be a really efficient machine that will last for quite some time. If you want to make your own nitrogen fertilizer with nitrogen, potassium, and phosphorus with a continual basis, consider buying an NPK granulator that will create these materials to suit your needs.

Which Bulk Blending Fertilizer Production Line Supplier Can You Trust?

Once you want to buy a bulk blending fertilizer production line, it really is now time to decide on the right supplier. The ideal suppliers are reliable. They have great customer support. They provide after-sale service. They give and honor their warranty. They may have affordable prices. And they have a good reputation.

You are able to, however, lose your hard earned dollars to some suppliers. They mostly deal with the wrong manufacturers. If you get their bulk blending fertilizer production line, you could possibly spend more money repairs and maintenance. If are seeking the most effective supplier, please read on to discover ways to choose one:

Reliability

How to mix npk fertilizer? It is best to use a reliable supplier. It is actually, therefore, essential to check the financial stability from the supplier. In case the supplier is financially stable, it might continue in business for long. They will almost always be there when you need them. In the event the supplier is just not financially stable, it might fall out of compound fertilizer production process line. You are unable to depend on them that will help you if you want them.

The design of NPK fertilizer production line
the production line for making NPK fertilizer granules

Customer Care

It is vital to check the quality of customer satisfaction of the supplier. The ideal suppliers have great customer care. They would like to make their happy. Therefore, they will answer their questions. And they will not hesitate to assist their customers once they require help. Go with a supplier with good customer care.

After-Sale Service

Automatic fertilizing machine include different challenges. In case you have problems with your machine, will require the help of your supplier. That is why plenty of suppliers provide after-sale services. Should your machine stops working, your supplier can send a specialist to correct your machine. The supplier may not even charge additional money.

Warranty

You need to compare the warranties from the different bulk blending fertilizer production line suppliers. You need to get a long warranty. In addition, you have to go with a supplier that honors their warranty. In the event the supplier is not going to honor their warranty, they will not honor your warranty later on.

machine for making NPK fertilizer

Prices

Comparing the costs in the different suppliers can assist you choose a reasonable supplier. Just do select the cheapest suppliers. They may set you back money. You could make your budget before searching for a supplier. Then, find a supplier inside your range of prices. It is far better to choose a reasonable supplier.

Reputation

Make sure you examine the reputation of the bagging machine manufacturers. Reputable suppliers are the most useful. They may have happy and satisfied customers. They focus more on selling the highest-quality machines. Once they take good care of their customers, they will probably take care of anyone.

Customer References

Last, yet not least, ask multiple suppliers for customer references. The best suppliers have customer references given that they acquire more happy and satisfied customers. When you can speak with their customers, discover more about the supplier. In case the supplier refuses to provide you with their customer references, usually do not choose them.

Conclusion

An excellent supplier has competitive prices and high-quality bulk blending fertilizer plant in the marketplace. The supplier could help you save much more money simply because they provide after-sale services. Therefore, you possibly will not spend more money cash on repairs and maintenance.

What Is Bulk Blending Fertilizer Technonlogy?

When you produce fertilizer, it must be made from a very specific source of micronutrients, potash, phosphorus, and nitrogen. When these are generally inside the correct ratio, you possess created the perfect policy for your distinct kind of crafts. You can augment this, especially if you have the machinery to help make these combinations. Scientific crop management has grown to be mainstream all over the world. More and more people than ever before use science to produce fertilizer which is very specific. The subsequent information will make it easy to correctly blend fertilizer which will be very easy to create and also distribute. Listed here are three simple actions which can be used to be able to produce bulk blending fertilizer.

What Components Do You Really Need?

The ingredients that you will need will be the fertilizer mixer that could blend the fertilizer for you. Fertilizer production equipment can be obtained from numerous locations around the globe. Additionally you need an ample supply of the micronutrients that you just will make use of for producing the fertilizer. Nitrogen, potash, and phosphorus may also be needed. Finally, you will have to possess a supplier for all of these components. Remember that BB fertilizer making machine means which you have several different kinds of fertilizer materials.

NPK fertilizer production line
The design of NPK fertilizer making plant

The Other Materials Could Use

Together with potash, phosphorus, and nitrogen, you may also use phosphate, limestone filler, and lots of other secondary nutrients. In most cases, you’re going to possess a great abundance of nitrogen. It is almost always a blend three times more nitrogen than any one of the other components in your fertilizer npk plant. Potash and phosphate tend to be the same amount, and that is as a 3 1 1 ratio will work the ideal. This can be spread together, or sprayed into the same tank prior to being mixed. The best NPK ratio is definitely gonna be what is going to perform best for your personal particular crops each season.

What’s The Easiest Way To Combine Them?

The easiest way of bulk blending fertilizer process that can do every one of the work for you. It is advantageous to experience a highly advanced system for this function. For instance, you won’t need to bother about granule uniformity, caking, clumping, and even subsoil compaction. It’s also helpful for those who have a fertilizer spreader, together with a segregation system for macronutrients and micronutrients as well. The three steps would come with getting every one of the components, the fertilizer mixing tank, then finding the best combination feasible for the crops that you just will grow.

10 t/h bulk blending fertilizer production line
NPK fertilizer plant for sale

Provided that you use a system that will fit everything in for you personally, mixing fertilizer uniformly can be really easy to do. You may then are able to produce just as much as you wish to, pending you have use of all of these materials. Once you have set your system up, and you will have found the appropriate balance for the crops, you could make a lot of this material for every growing season. Even though you could purchase this material from someone who is already mixed, that could be more expensive. That’s why process of manufacturing compound fertilizer is definitely the most suitable choice.

What Is The Process Of Converting Your Animal Manure Into Organic Fertilizer Pellets?

As a way to process a considerable amount of animal manure in a timely manner, manure granulator could be the most optimal choice. It is really an excellent component of machinery, intended for converting the manure into pellets that you can use for your crops. These can be extremely large, depending on their capacity for creating pellets that you can package and then sell on. It may use a wide variety of manure including livestock manure, and poultry farm manure, which will have high concentrations of nitrogen, phosphorus, and potassium for your farm. As a way to buy one that is certainly affordable, let’s take a look at what the options are when getting an animal manure granulator.

Just How Do Granulators Create Fertilizer Pellets?

To produce manure fertilizer granules, you might need in the machine that will process this material into pellet form. There are numerous different types of machines that will perform this process. This will include a large fertilizer granulating machine, an organic fertilizer granulator, and discs type granulators that are very small but simple to operate. Many of these are likely to work in relation to the procedure of rotation and force. The faster which they spin, the faster you will notice pellets made. These may work in conjunction with the drying drum, conveyor belt system, along with a storage silo system, allowing you to make granular organic fertilizer as you have.

Where Are You Able To Buy One Of Those Machines?

The businesses that specialize in the production of these machines are numerous. There are businesses worldwide that charge very fair prices to them, despite their large size or large output capacity. The supplier of fertilizer granulators that you deal with needs to be well known for its ability to produce quality machinery quickly. When you have a particular request, they will be able to accommodate your wish for a specific sort of animal granulator machine. On the web, it will be possible to get a number of firms that are now advertising their goods that will make chicken manure fertilizer for yourself.

Can You Save Money If You Buy One?

In order to save a substantial amount of funds on your purchase, you can start with something relatively small. Pan granulator is are generally what people purchase that do not mind a tiny bit of output. This is because how big the granulator is relatively narrow. If you want something larger, such as a drum kind of fertilizer granulator, you will need a substantial level of room. When you have estimates back from different businesses that manufacture them, you may choose one that is priced affordably for yourself.

In order to accelerate the pace from which you may create fertilizer pellets, consider utilizing one of the latest animal manure granulator machines in the marketplace. You can get them online, or you can do this transaction over the telephone, resulting in the eventual delivery of your respective manure granulator. The dimensions of the fertilizer pellet equipment, and how many components that this has, could affect one last choice. Always remember the actual size of your farming operations and the overall dimensions of the granulator you will use for this kind of project.

Poultry Manure Pellet Machine – Where to Buy?

In case you have a poultry farm, maybe you are contemplating what to do with the chicken manure. Will not discard the chicken manure. The chicken offers various trace minerals and boron. It can be, therefore, preferable to use chicken manure to produce fertilizers.

Once you opt to turn the chicken manure into fertilizer, anyone can get a poultry manure pellet machine. It is actually, however, essential to find the organic fertilizer processing machines coming from a reputable source. When you purchase the wrong seller or manufacturer, you could possibly lose your hard-earned money.

Please read on to discover where you can buy poultry manure pellet machines:

Buy Straight from the Manufacturer

It is actually cheaper to acquire a poultry manure pellet machine straight from the supplier of chicken manure pellet machine. The problem is selecting the best manufacturer. A great manufacturer sells high-quality machines and has several years of experience. You can get a high-quality poultry waste pellet mill in the right manufacturer.

the design of 3 t/h organic fertilizer production line for sale
organic fertilizer making plant

Unfortunately, some manufacturers are unreliable. They have poor customer support then sell low-quality machines. It can be costly to use and look after their machines. In fact, they generally do not honor their warranty. Tend not to choose one of these manufacturers.

Order from a neighborhood Supplier

If you cannot find domestic manufacturers, you will get this machine from local suppliers. The neighborhood suppliers get their machines from various overseas manufacturers. If you are aware a trustworthy overseas manufacturer, you can check once they work together with suppliers in your country. You can buy their poultry waste gramulating machine  from your local supplier.

A neighborhood supplier can even help you import your chosen poultry manure pellet machine. The regional supplier pays each of the fees and taxes when importing the appliance for you. In case you are paying for everything all on your own, you will probably spend more money money to import the equipment to make granular organic fertilizer from animal manure. It is actually cheaper to employ a supplier.

Buy a Second-Hand Machine

It really is costly to buy a new machine. In case you have a poultry business, you may not have a ton of money to enjoy with this machine. It is actually affordable to get a second-hand machine. The equipment will save you time and cash, particularly if bought the right second-hand machine.

It is, therefore, crucial to look for the condition in the second-hand machine before purchasing. You may ask the vendor to show you the service history of the equipment. In case the machine is still in excellent condition, you may use your machine to make more money.

Get Your Machine Online

People are not any longer fearful of buying machines on the net to start organic fertilizer production. Therefore, many companies and manufacturers sell their machines online. You can check out the websites of these companies and manufacturers for more information on their machines.

Commercial granulating machine for making poultry manure fertilizer
rotary drum granulator for sale

In case you are buying your machine online, compare the values and shipping costs in the different online sellers. It is easy to find affordable online sellers. They will save you money. And they will deliver your machine by the due date. In fact, they have good customer service, so you can easily contact them.

Conclusion

A poultry manure pellet machine will help you turn chicken manure into fertilizers. You can use the fertilizer on your farm. Or sell the fertilizer to earn more income. You, however, need to look to get a high-quality machine in the marketplace.

Using A Compost Turner The Right Way

The intention of using a compost turner is always to accelerate the aerobic process which leads to converting organic waste into compost. If you were to produce a pile of this material, and turn it occasionally, you may still create compost over the course of the month. However, in order to have this occur in a considerably faster rate, a compost turner can be an excellent solution. You can do this manually, or you can invest in companies that can supply you with automated compost turners that will do the meet your needs. This is how you are able to effectively work with a compost turner to boost the level of compost you could produce.

Easy Ways To Employ A Compost Turner

Encumbrancer starts off with installing a drum on the platform that one could turn. Since it rotates, it can aerate this product, allowing the aerobic process of the bacteria to be more abundant. This will help break down the fabric far more quickly. This can be better done for those who have an automated process. It will help you to save time and effort, and stay far more efficient, creating the compost. Therefore, if you would like produce the maximum amount possible, you need am efficient compost machinery.

commercial composting plant for making organic fertilizer
windrow composting machine for sale

How To Locate Businesses That Sell Automated Systems

Companies that sell automated systems is capable of doing so at different levels. Use a small one for the small garden or business that you may have to make organic powder fertilizer. However, you may need an issue that is quite a bit larger. It enables you to create a lot of this material on autopilot. Another possibility is you can use a windrow turner that you can drive over the top of the the elongated piles of this material that is to be converted into compost. You can get a compost machine supplier by in search of automated compost turners.

windrow composting machine for making chicken manure fertilizer
commercial composting machine for sale

The Easiest Way To Get One For Your Business

If you wish to acquire one to your company, you can make offers with various businesses. This allows you to spend less, and in addition get one of the best systems on this planet. You can get a number of them, a treadmill large factory that is focused on composting chicken droppings for you personally instead. The cost of operations, along with the initial price of purchasing all this, ought to be calculated prior to making this investment. Once it is shipped, and it has came to your facility, you can then put everything together. It really is a literal factory for converting manure to fertilizer.

A compost turner is probably the most effective to generate compost. If you would like to obtain one that is manual, or perhaps is perhaps fully automated, it will likely be very easy to do. You will soon convey more compost than you will require, and just might sell this for some other companies. The fermentation technology for organic fertilizer which you choose should be priced affordably and highly efficient. It will accelerate the velocity through which you can actually create compost.

How To Make Organic Fertilizer From Pig Manure?

Pig manure production process of organic fertilizer equipment

 

(1) Pulverization: After fermentation and storage for 1 day, pulverize, and dry, pulverize and sieve the fermented organic material with a compost manure crusher .

 

(2) Compounding and mixing: In the process of organic bio fertilizer making process, according to different soil conditions and different crops, inorganic nutrients and minerals with concentrated organic matter and trace elements are added, so that the fertilizer contains nutrients required for the growth of various plants. Elements such as nitrogen, phosphorus, potassium, sodium, manganese, zinc, copper, etc. According to the formula, nitrogen, phosphorus, potassium and fermented materials are mixed by computer in proportion, and then sent to the granulator for granulation. The formulations of organic and inorganic raw materials are mixed according to different series of products. Mix well in a fertilizer blending machine. If the ratio is 12%, about 12 tons.

Mixing machine fo organic fertilizer prodcution
organic blending machine for sale

(3) Granulation: Due to the production of biological fertilizers, organic matter is the main ingredient, with a lot of cellulose, poor forming conditions, and the addition of live bacterial groups with fertilizer-making function, and the production process is not suitable for contact with high temperatures. It is not suitable to use disc granulation and drum granulation in terms of material making methods, because these two processes require high grinding fineness of raw materials and high granulation moisture. Generally, the moisture content should reach about 30%. The load is large, the loss of effective bacteria is also large, and the ball formation rate is low (about 60% to 70%), the dust in the production process is large, and the operating environment is very poor.

Therefore, for the production of organic biological fertilizers, the dry granulation process for fertilizer should be used. The production is relatively good, the environmental extrusion has low requirements for raw material crushing, high forming rate (above 95%), low water content of the particles after opening, and low drying load, which can reduce the loss of effective bacteria, small dust, and operating environment. better. The compound fertilizer raw material adopts extrusion granulation. The raw materials enter the granulator, add an appropriate amount of water or steam, and bond to granulate. After granulation, the materials are sent to the dryer through the belt conveyor machine for drying. The particle diameter is 3.0-4.0mm, and the granulation rate is greater than 70%.

 

(4) Drying: In the production process of biological fertilizers, not only the water content of the formed granules generally exceeds the index, and low-temperature drying is required, but also after the organic raw materials are fermented, the water content is about 30% to 40%. The moisture content of the particles is generally between 15% and 20%, and the fertilizer quality index requires that the moisture content is less than 14%, and it needs to be dried. Therefore, the fertilizer drying process is an indispensable and important process in the production process of biological fertilizers, which directly affects the output, quality and energy consumption. It is very important to choose the model and specification of the dryer reasonably and control the process conditions.

6 t/h fertilizer production line for making bio fertilizer granules
the design of biofertilizer making plant

In order to avoid the death of effective live bacteria due to excessive temperature during the drying process, the drying temperature of the material should not be higher than 60°C (generally 50°C). The difference is generally not more than 130 ° C, it is best to control the temperature of the hot air in sections, which can improve the thermal efficiency and avoid the death of effective live bacteria.

According to these characteristics, it is more appropriate to choose a drum dryer machine, which is suitable for low temperature and low moisture drying, and can control the temperature of hot air entering in sections to ensure that the material temperature is not higher than the specified temperature during the entire drying process. It can also add a natural air cooling section, so that the material can be cooled immediately after drying, which has a multi-purpose function. It is very suitable for the drying of granular biological fertilizers with good air permeability. Affected by any damage, the residence time and feeding speed can be adjusted to achieve the best drying effect in your fertilizer manufacturing plant. Since most of the hot air can be recycled and the thermal efficiency is high, the heat source can be the steam provided by the biogas boiler.

 

There is a secondary granulation zone at the front of the dryer, and the material can be granulated in this zone. Then, the material is lifted up by the lifting plate to be fully dried. The humid hot air is extracted from the tail of the dryer through the pipeline through the exhaust fan, and enters the sedimentation chamber for sedimentation. It is pumped out and recycled by the water pump. After the secondary dust reduction treatment, the exhaust gas is discharged into the atmosphere through the chimney.

 

(6) Cooling: The dried material is sent to the rotary drum cooler through the belt conveyor for cooling. The cooling process is mainly to use the fan to send the natural air into the cooler through the pipeline to cool the material. The wind direction in the cooler is countercurrent. The exhaust gas pumped into the settling chamber through the fan and pipeline is treated like the drying exhaust gas and discharged into the atmosphere.

 

The cooled material enters the sieve, the large particle material is crushed and then enters the return belt together with the sieved powder to be transported to the granulator for re-granulation, and the finished product enters the automatic weighing and filling machine for packaging.

 

What You Should Know About The Production Of Organic Fertilizer?

What are the problems that need attention in the production process of organic fertilizers! First of all, the location of the organic fertilizer plant is very critical, it is best to be closer to the raw materials, the raw materials of organic fertilizer are generally locally sourced, if the supply of raw materials is guaranteed by long-term transportation, the cost will increase a lot.

 

After the raw materials enter the cattle manure fermentation machine to start fermentation, they should observe the moisture and temperature of the materials during the fermentation period at any time, control the changes in raw materials in time, make timely treatment, and use the aerobic composting machine to turn the pile to ensure the uniform and thorough fermentation of the materials. Fermentation bacteria can be added during fermentation to speed up the speed of fermentation, but it is not recommended to add other biological bacteria during this period, because the temperature of the material is very high during fermentation, and many beneficial bacteria cannot withstand the high temperature.

 

After the material is fermented by the fertilizer conveyor to the forklift silo for use, this silo is generally with speed regulation function, can be a good control of the feeding speed of the follow-up equipment, from the silo out of the mixer, this time can add a certain excipient to the raw materials, mixer We generally recommend designing two, one stirring and one discharging. Material mixed evenly into the crushing, crushing machine and the general crusher is not the same, because we need materials to maintain a certain amount of moisture, so the crusher to use semi-wet material crusher, this crusher for the material moisture in 20%-50%, can be fully competent for our organic fertilizer raw materials crushing.

 

Granulation is the whole production line most affect the final molding effect, the choice of organic fertiliser granulator is crucial, according to the different raw materials, the model we want to use is not the same, for example, we want to use cow feces as fertilizer, appropriately add some other organic substances (straw, sawdust, etc.), then our suggestion is the organic fertilizer tooth pelletizer, this model is the use of churning teeth and cylinder wall between the matching to make the material forced into granulation, so to some fiber coarser livestock and poultry manure effect is better. If our raw material is organic plus inorganic fertilizer, then we need to use organic fertilizer combination granulator, which can make the perfect combination of manufacturing granular fertilizer.

 

We all know that organic fertilizer needs to add a certain amount of biological bacteria, but high temperature will kill and reduce the survival of biological bacteria, so the control of temperature is crucial, if the yield is large, we generally recommend increasing drum dryer machine and reducing the temperature to ensure the survival of biological bacteria. It is also possible to consider adding a coating cylinder after drying to wrap the biobacterium directly on the surface of the material.

How To Make Organic Fertilizer Powder With Animal Manure?

In the production of powdered organic fertilizer, it mainly adsorbs dust floating debris floating in the air. When the livestock and poultry manure is harmlessly treated, the aerobic strip stack fermentation is generally adopted. That is, the general stacking fermentation, in the fermentation need to pay attention to, to avoid wind and rain, reduce organic matter. Therefore, before fermentation, it is necessary to build a rain shelter and build a fermentation tank.

 

The following is an introduction to the animal manure composting process:

 

1. Ratio of raw materials per ton: 500kg of cow manure 300kg of pig manure 200kg of strains 50g of strains (cow manure and pig manure can also be replaced by other livestock and poultry manure) accessories: When the humidity of livestock and poultry manure is large, appropriate materials with lower water content such as straw, rice husks, and cake meal can be added to reduce the moisture content of fermented materials. Alternatively, you can use a solid-liquid separator machine.

 

2. Strip stack: According to the above raw material ratio, the strip pile is carried out as needed. The length of the strip pile is not limited, the width is 2 meters, and the height is about 1 meter. In the strip stacking, the material needs to be stacked evenly layer by layer. According to the size of each fecal treatment, choose the appropriate thrower width. The following figure shows a animal manure composting machine with a lifting type, which can mobilize the height of the pile and shorten the return speed of the pile.

Hydraulic composting machine for sale
Commercial composting machine to turn large-size compost piles

3. Add strains: Expand the strains and residue in a ratio of 1:5 (the purpose of this is to dilute the strains and spread them evenly. For example, 1kg of strains can be mixed with 5kg of wheat bran or rice husk powder). Generally, 1kg of bacteria can ferment 10 to 20 tons of manure and straw, and in the case of a large amount of fermentation, it can be evenly mixed with the help of a fertilizer blending equipment, and sprinkled on the surface of the strip pile according to the number of strip piles.

 

4. Turning the pile fermentation: use the commercial composting systems to flip the strip pile. The temperature rises above 55 °C, turn the pile every 1 to 2 days, and after 10 to 15 days of fermentation at 55 °C, the strip pile can be put away. (The purpose of the pile is to evaporate the water, oxygen enters the inside of the pile, and the bacteria enter the inside of the pile and reproduce and ferment rapidly)

Groove type composting machine for sale
Commercial composting machine for organic fertilizer plant

5. Crushing: Fermented materials can not be sold directly as commodities, this is because long-term stacking will cause agglomeration and other phenomena. At this time, the remaining large pieces of material need to be finely crushed by the compost grinder, and the powdered organic fertilizer is obtained after crushing. (Pre-fermentation, in order to accelerate the fermentation process, the excipient can be added to the crusher for crushing)

 

6. Screening: In order to improve the selling phase, the powdered organic fertilizer is re-screened to obtain a uniform powdered material before it can be packaged. After following the above steps, it will become pure powder organic fertilizer after being screened by the fertilizer screening machine.

 

7. Packaging: The powdered organic fertilizer can be directly stored and sold after being packaged by the fertilizer bagging machine.

 

After these 7 steps, it is possible to produce powdered organic fertilizer in the process of composting animal waste. Of course, if you want to make powdered organic fertilizer that meets the standards, you also need to determine the organic substance composition of fermented manure and straw fertilizer, add nitrogen, phosphorus and potassium content, and also need to adjust the proportion of straw and other auxiliary materials to determine the various content formulas of organic fertilizer.