Fertilizer Composting Machines – Page 3

How To Choose The Best Commercial Composting Equipment

Commercial composting allows you to make large amounts of fertilizer. This equipment helps to make the composting process fast and far more easy. You may make a ton of money quickly when you make the fertilizer as well as the tools are affordable in order to make lots of compost fast. Quality compost is crucial when you want to make high-quality fertilizer.

Compost can be done from many types of manure. The most prevalent is cow dung and chicken dung. You can get the dung for affordable and also free. Many farmers will donate the dung for free and you could also purchase it for the cost effective price if you wish to.

The compost is great for making animal manure fertilizer. The fertilizer is commonly used in agricultural operations to help make the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is filled with nutrients and cheap and plentiful. It is possible to discover it.

Groove type composting machine for sale — Commercial composting machine for organic fertilizer plant

The device is additionally great for environmental surroundings mainly because it takes the dung out from the environment and from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by getting the dung and turning it into compost. The dung has to be dried first and after that it can be together with organic materials like grass and leaves. The compost is then left to ferment. When you let it ferment naturally normally it takes weeks for that fermentation process to get completed, but if you utilize the compost turner you may have finished compost in as little as 2 weeks.

Hydraulic composting machine for sale — Commercial composting machine to turn large-size compost piles

The compost turning machine will turn the compost over regularly which makes it ferment faster therefore the compost will be ready to become fertilizer faster. You need to make sure that you make use of these machines mainly because they accelerate the production process a great deal. This means that you can expect to earn more income.

Once the compost continues to be made it could be transformed into fertilizer having a granulation machine. This machine will turn the compost into pellets. The development line offers you a reasonable way to make large quantities of fertilizer. The machines make pellets of numerous sizes and they also could be polished.

If you would like produce considerable amounts of compost you require the correct commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you would like expand your organization making a lot of fertilizer you must purchase this equipment in order to produce all the fertilizer you need.

Making high-quality fertilizer is not difficult when you select the fertilizer production line. It can be affordable in fact it is made from the best materials. The machines don’t need a lot of maintenance and you get after-sales service that may last the life span of your machine. This line allows you to produce all the fertilizer you will need and it won’t cost lots of money to operate either.

Exactly What Can a Fermentation Tank Do With Your Organic Fertilizer Plant?

As a way to build an organic fertilizer plant by using a high production rate, you have to make sure which you have all the necessary equipment inside your production line. This process should begin by composting the organic materials that you’ll be using to produce your fertilizer. That’s something that can be done having a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

In order to produce animal manure fertilizer which you can use and sold, you’ll have to prepare the type of material you’ll be working with for the next stage from the production process. A fermentation tank is a wonderful way to get these materials ready for the upcoming step from the process.

While composting can take a long time, using a fermentation vessel will help you to streamline the method. Together with the right equipment, you’ll have the ability to accomplish more and use time that you do have as efficiently as you can.

You Are Able To Boost Your Fertilizer

An additional benefit of a fermentation tank is that it provides you with the opportunity to add materials that can ultimately increase your fertilizer and improve its overall effectiveness. For instance, you can add helpful fungi and bacteria in the mixture.

When you deal with a tank, you’ll be able to produce a better product. Bacteria can perform a lot to improve the overall quality of your fertilizer. You’ll be capable of try to manufacture organic fertilizer that suits very high standards of quality.

Fermentation tank for organic fertilizer production

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in the creation of fertilizer. After the procedure is complete, the temperature will shift again so that you can maintain the fertilizer. This will likely be sure that the product still meets high standards of quality after it is ready for release.

Composting is surely an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process, it isn’t a great choice for large scale operations. A fertilizer tank will help to streamline this important step in the process while ensuring the maintenance of your fertilizer that may be produced.

The Tank Prevents Caking

Caking fertilizer is yet another issue you could encounter in these sorts of production lines. If you’re searching for a means of avoiding these kinds of problems, working with a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, by using a tank, you can keep caking from happening from the beginning.

When your goal is usually to produce good quality organic fertilizer within your plant, getting the right tools are crucial. Using a tank, you’ll have the ability to accelerate the production process while avoiding many common problems.

Using a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for the plant, you’ll want to ensure that you invest in the appropriate fertilizer tank. Find a tank that will give you excellent results.

The Effect of Organic Fertilizer Turning Machine Equipment in Compost Production

According to many years of experience in the price of organic fertilizer granulator manufacturers, its working principle is mainly through the use of diesel engine as the power source, and then through the power transmission to drive the power, and then use the machete to rotate the material, which is controlled by the technician The working process of the organic fertilizer turning machine. And its own functional effects have the following points:

Self-propelled compost turner in small scale organic fertilizer production

① Realize the special requirements of the composting process, such as crushing the raw materials, giving the raw materials a certain shape or realizing the quantitative shift of the raw materials, etc.

② Adjust the moisture content of the raw material pile, the suitable moisture content of the raw material fermentation is around 55%, and the moisture standard of the finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause the water to lose its carrier and be freed. Therefore, with the fertilizer production process, the water is reduced in time, in addition to the evaporation formed by heat conduction, the compost turning machine turns the raw materials to form a forced vapor emission.

Windrow turner for animal manure composting

③Improve the permeability of the raw material pile, the turning system can process the materials into small agglomerates, so that the thick and dense raw material pile becomes fluffy and elastic, forming a suitable porosity.

④ Adjust the temperature of the raw material pile. During the operation of the organic fertilizer turning machine, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the pile, which helps aerobic organisms to actively generate fermentation heat and increase the pile temperature. The temperature is high, and the supplement of fresh air can reduce the temperature of the stack. Form an alternating state of medium temperature-high temperature-medium temperature-high temperature, and various beneficial microorganisms grow and multiply in the temperature range that they are adapted to.

groove type fertilizer composting equipment

⑤ Stirring function in raw material conditioning. In fertilizer production, some auxiliary materials must be added in order to adjust the carbon to nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly piled together in proportion can be mixed evenly by the compost turning machine to achieve the purpose of quenching and tempering.

How Will You Locate the best Compost Turner for Organic Fertilizer Production?

When you’re purchasing equipment similar to a compost turner, there’s no reason so that you can be satisfied with anything under the ideal equipment available. It’s readily accessible a compost turner on the market, however, not every model the truth is is a good fit for organic fertilizer production. These are a couple of the factors to concentrate on if you want to find the appropriate machinery for your requirements.

Look for a Trustworthy Supplier

The ability you’ll have purchasing a compost turner may vary based upon which supplier you deal with. Should you don’t curently have a seller which you trust, you ought to look more closely at a few of your different alternatives.

You need to aim to identify a supplier that may be able of answering the questions you have. Your seller ought to have a long-standing relationship with manufacturers. You should work with a well-established supplier you know you’ll have the capacity to rely on.

Pick a Model Which Had Been Designed for Organic Fertilizer Production

It’s crucial that you confirm that the model you pick out is made for what you require it to complete. That’s why you ought to specifically choose a compost turner that was manufactured for organic fertilizer production. If you spend money on machinery which had been specifically made with the needs at heart, you’ll see more satisfactory results.

There are challenges associated with the manufacture of organic fertilizer, and you’ll desire to purchase equipment that can do meeting those challenges. Read product descriptions closely to help you find the appropriate compost turner to suit your needs.

Purchase from a Manufacturer using a Great Reputation

Brands can let you know considerably, especially when you’re buying heavy machinery. When you don’t need to look for manufacturers which you recognize, it is a good idea to look into different brands before you buy.

You must make an effort to purchase a compost turner product that was manufactured by a well-established manufacturer which has a long history behind them. Stick with manufacturers that aren’t unfamiliar with producing compost turners. You’ll need to make sure you’re buying from your manufacturer that is able to create a quality product.

Groove Type Organic Fertilizer Composting Machine

Spend some time to Compare Several Options

This can be a fairly significant purchase, and there’s no need for one to rush to make a final decision. Instead, it’s smart to identify a couple of options which may meet your needs. Once you’ve found your greatest choices, it is possible to take the time to compare these different products against the other person.

A direct comparison may assist you to notice things you might have missed otherwise. You’ll be able to view the advantages that you machine has over a number of your other options. By conducting these kinds of comparisons, you’ll have the capacity to see clearly what each of your alternatives has to offer you.

Finding the right compost turner for organic fertilizer production may well be a time consuming process. Since there are a number of factors that you’ll must consider, you may be unable to find your greatest choice without delay. Still, in the event you follow the advice above, you’ll be capable of identify some excellent products.

The Advantages of FPC Organic Fertilizer Aerobic Fermentation Compost Turning Machine

FPC is a well-known manufacturer of compound fertilizer equipment and organic fertilizer equipment. FPC conducts management in strict accordance with the lSO9001-200 quality system certification standard. To produce organic fertilizer production line, FPC has strong strength, technical force, and cold and hot processing capabilities. We have a high-quality workforce, CAD design center, high-precision processing equipment (such as laser cutting machines), and a responsible after-sales service team. The manufacturer provides customers with professional process design, equipment production guidance, installation and commissioning. Extrusion granulator manufacturers implement one-stop service for personnel training.

The advantages of FPC organic fertilizer aerobic fermentation compost turning machine:

There is no need to configure a high-pressure forced oxygen supply system. The machine supplies oxygen to the material evenly and without dead corners during the turning and throwing process. The material layer has strong oxygen penetrating power and uniform aerobic fermentation, which can make the material move in the tank. It can also be automatically discharged when piled up, and the side of the fermentation tank can be equipped with a fixed copper sliding angle cable, which is safe, reliable, durable and easy to maintain.
The innovative point of the machine is to make full use of the deep pond design to realize automatic discharge, and to use a limited ground area to use organic waste to treat large-scale harmlessly has become a reality.

The structure is compact, the technology is advanced, the use of some beneficial microorganisms can promote the rapid decomposing of organic wastes such as livestock and poultry manure, and the unique local continuous aerobic fermentation technology makes the organic wastes quickly decomposed, dewatered, sterilized, Deodorization, to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, stable product quality.

Intelligent and automatic control of the turning process of the fermentation materials, so that the fermentation materials produce a certain turning displacement in the tank, and the materials are regularly moved backward in the tank at equal distances and gradually, thus forming a continuous aerobic fermentationprocess.

Introduction to the Steps and Precautions of Organic Fertilizer Production

Mixing of raw materials: the main material is livestock manure, the ingredients (straw, waste tobacco, planting and processing waste, etc.) are crushed, organic and biological bacterial fertilizers are added, and some phosphate rock powder, potassium ore powder, and phosphate rock can be appropriately added Try to purchase medium-grade phosphate rock (total phosphorus content> 18%). The amount of phosphate rock powder added to the organic fertilizer raw materials needs to consider the pH of the raw materials. More phosphate rock powder can be added to the weakly acidic raw materials, and natural potassium magnesium sulfate fertilizers should be less added to the neutral and slightly alkaline raw materials to adjust the nutrients and carbon of the materials. Nitrogen ratio, carbon to phosphorus ratio, pH value, etc. After treatment, the moisture content of the raw materials is controlled at 60%-65%, and the C/N ratio is 20-30. The production of bio-organic fertilizer needs to add beneficial bacteria and functional bacteria, and it needs to be added when the temperature of the material is less than 40 degrees after the high temperature period of fermentation. The paddle-type compost turning machine can control the materials in the tank in sections, which is convenient for operation, and makes full use of the equipment’s ingredient mixing function, fermentation mixing function, and mixing and drying function to simplify the production process. This process is designed as an integrated workshop for ingredient mixing, fermentation, aging (decomposition), and drying to reduce multiple handling of materials.

Note: In the composition of raw materials before composting, the carbon-nitrogen ratio and moisture of the raw materials are mainly considered, followed by particle size and pH: the reasonable range of carbon-nitrogen ratio: 20:1-40:1, the best range: 25:1- 30:1; reasonable range of moisture content: 40%-65%, optimal range: 50%-60%; reasonable range of particle size: 0.32cm-1.27cm, depending on materials, piles and weather; reasonable pH Range: 5.5-9.0, best range: 6.5-8.0.

Fermentation: Fermentation of organic fertilizer raw materials adopts aerobic fermentation process, adopts trough type fermentation turning machine, and blades (rotating tooth type, positive and reverse) to cut and throw materials, which can make organic materials move backward during turning. Each turn moves backward about 2.2 meters. The turning and throwing machine has a mixing function and can be used as a mixer. During the batching, the layered materials can be mixed evenly and then enter the fermentation area (or fermentation period), which can greatly save the investment in raw material pre-mixing equipment and material loading and unloading transportation and pre-mixing work Mix the broiler manure, cassava residue and 0.15% organic material decomposing agent as evenly as possible, stack 60-80 cm high stacks, turn the stacks once every 2-3 days with a turning machine, and control the temperature during fermentation. Below 70°C, the odorless effect is generally achieved in about 20 days, that is, the fermentation is completely decomposed.

Note: During the composting process, the temperature change is mainly controlled. The complete composting process consists of four stages: low temperature, medium temperature, high temperature and cooling. The compost temperature is generally maintained at 50-60°C, and can reach 70-80°C at the highest point. The process of gradually increasing the temperature of the compost is a process of harmless composting (the temperature of the compost is maintained between 45℃-65℃ for 10 days, and pathogenic bacteria, insect eggs and grass seeds can be killed). When the compost temperature rises above 60℃, keep it for 48 hours to start turning the pile, but when the compost temperature rises above 70℃, turn the pile immediately. Make sure to turn the pile evenly and thoroughly. Try to turn the bottom material to the middle and upper part to fully decompose. The frequency of turning depends on the maturity of the organic fertilizer. The pH is controlled in the fertilizer. In the initial stage of composting, organic acid is generated due to the decomposition of organic matter. decline. At this time, if the acidity is too high (pH<5.3), lime or plant ash can be added at 2%-3% of the weight of the raw materials to neutralize the acidity, destroy the wax on the surface of the organic materials and accelerate the fermentation; in the later stage of composting, due to the accumulation of ammonia, the pH It will gradually increase. When the pH is greater than 8.5, fresh green manure, grass, etc. can be added to decompose and regenerate organic acids and lower the pH.

Application of Self Propelled Windrow Compost Turner For Sale

Air-drying and sieving: transport the fermented raw materials to the outdoor drying yard, and after natural drying, ensure that the water content is below 20%, that is, the air-drying is completed, and the air-dried raw materials are crushed through a crusher and then passed through the screen. Sieve to remove impurities.

Note: It is recommended to properly carry out the secondary fermentation in the post-processing of the compost (before air-drying), especially for the raw materials with a large proportion of livestock and poultry manure in the primary fermentation, so as to prevent the finished fertilizer from being applied to the soil and rapid propagation in the secondary fermentation The microorganisms compete for oxygen with the roots of vegetables, resulting in the phenomenon of burning roots and seedlings.

Inspection and packaging: After the crushed and sieved organic raw materials are inspected (sent for external inspection), they are directly quantitatively packaged, which is the powdery finished organic fertilizer. Granulation by the organic fertilizer granulator is the granular finished organic fertilizer.

Note: Before sending for external inspection, judge whether the finished fertilizer is completely decomposed by the color and smell. The completely decomposed organic finished fertilizer can be applied for external inspection. The incompletely decomposed finished fertilizer needs post-processing (or secondary fermentation). The finished fertilizer that has passed the external inspection can be directly bagged or pelletized and then bagged. The finished fertilizer that does not meet the required nutrient content in the external inspection result needs to be returned to the composting workshop, and high-nutrient content raw materials are added to compost and ferment again.