Why the granulating rate of rotary drum granulator is low?

Revolving drum granulator, the machine is outfitted with steam, vaporous smelling salts or adding phosphoric corrosive or nitrogen arrangement, phosphorus alkali slurry, substantial calcium slurry, synthetic compounding and warming compound fertilizer granulation measure in the chamber; or supplement a modest quantity of dampness in the compound fertilizer cold granulation measure. The material to be granulated is gone through the pivoting movement of the chamber, and the moving body turns in the chamber, and the ball is consolidated into a ball under a specific moistness and temperature to finish the ball making measure.

What is the way to granulate of the drum granulator?

Rotating fertilizer granulation creation is a cycle of compound fertilizer heat granulation by compound fertilizer gear. By expanding the temperature of the material and expanding the solvency of the salt of the granulated water framework material, the low dampness substance can be accomplished to meet the granulation prerequisites of the material. The measure of fluid stage diminishes the warmth energy utilization of the drying cycle and improves the creation limit of the drum fertilizer granulator. Accordingly, the nature of the granulation execution is the way to decide the yield and nature of the compound fertilizer for drum granulation.

What is the purpose behind the disappointment of the granulation of the drum fertilizer granulator?

The time and recurrence at which the material moves in the granulator is the essential factor in deciding the sphericity and grain roundness. During the creation cycle, we have experienced granulation disappointment because of the distinction in contact between the material and the granulator divider.

1. The inside surface perfection of the drum fertilizer granulator is enormous, which lessens the contact between the material and the chamber divider, debilitates the strength of the material moving upwards, and the material doesn’t roll, so no particles can be created. For this situation, we can tackle this issue by changing the pivot speed of the granulator and introducing a little duplicate board inside.

2. The material in the drum granulator is genuinely thick, the grinding between the material and the mass of the granulator is upgraded, and the material in the machine is lifted excessively high, making the material tumble from the top to the particles shaped.

Not adjusting and an excessive number of huge particles, we accept that there are two purposes behind this circumstance: from one perspective, the material is too thick material, for this situation we utilize the cycle equation to lessen the measure of gooey material to understand; The drum fertilizer granulator isn’t smooth inside. This circumstance is tackled by changing the inward materials and expanding the completion of the granulator.

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Double Roller Compound Fertilizer Granulator

The move expulsion granulator is a granulation gadget. It is created by a sans dry ordinary temperature measure and shaped at one time. The hardware has low speculation, speedy impact and great monetary advantages. The move expulsion granulator is the vital hardware for compound fertilizer granulation.

It has trend setting innovation, sensible plan, conservative structure, novel and commonsense, low energy utilization, and is coordinated with comparing gear to frame a little creation line, which can shape a consistent creation limit, automated creation. The pressing granulator embraces eugenic equation, which shouldn’t be dried, and is created at room temperature.

Fundamental utilization of the roll granulator

1, modern reusing dust materials, for example, iron, dust, lead, zinc, aluminum dust, converter dust, residue, pounding and other residue. The material is constrained pressure shaping by mechanical weight, without adding any wetting specialist, the immaculateness of the item is ensured.

2, the roller granulation measure is short, low energy consumption, huge yield. Direct granulation of dry powder, no requirement for ensuing drying measure, more helpful for the association and change of existing creation measures. The high molecule strength and the expansion in mass explicit gravity are more critical than other granulation strategies.

3, particularly reasonable for expanding the extent of item collection. The activity is enormous and adaptable, and the scope of the squeezing power can be changed by the water driven weight.

Working principle of roller granulator

The roller granulator is an expulsion sliding model, and its working standard is: the belt and the pulley are driven by the engine, communicated to the driving shaft through the speed reducer, and synchronized by the split stuff and the aloof shaft to work in inverse ways.

The material is added from the taking care of container, expelled by a couple of rolls, demolded and pelletized, and went through a couple of chains, moved to a devastating sifter working office of a roll granulator, sieved and isolated into completed particles (balls), and afterward returned. Blend in with new material and grind. As the engine keeps on pivoting and the material keeps on entering, large scale manufacturing can be accomplished.

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Pan Type Organic Fertilizer Granulator Installation And Using

The pan granulator is fortified with a majority of brilliant steel plates, which are sturdy and never twisted. The thickened, weighted, and strong base plan wipes out the requirement for anchor jolts for smooth activity. The fundamental stuff of the granulator is extinguished by high recurrence and the administration life is multiplied. The pan granulator has the attributes of uniform granulation, high granulation rate, stable activity, solid hardware and long help life. It is an ideal hardware for clients to pick.

The extent of the pan granulator
Pan granulator is appropriate for different non-stick materials in powder, material or little pieces, for example, pummeled coal, concrete, clinker, limestone, shale, coal gangue, earth, and so forth powder, granular or little square materials.

Plate granulators can be broadly utilized in gold handling plants, coal mining plants and compound, framework and motorized foundry workshops. The machine has basic structure, helpful change and unrivaled execution. The plate granulator is appropriate for materials with a molecule size of not in excess of 50 mm, and isn’t reasonable for passing on materials with high thickness, difficult to stream, and materials with especially great ease.

Pan granulator establishment
The plate tilt point is client movable and the change range is between 35°and 55°. Underneath we will clarify in detail the establishment steps and utilization of the pan granulator.
1. The plate granulator is introduced on the ground establishment, and the lopsidedness isn’t mutiple/1000. Subsequent to fixing the hardware on the establishment, fix the anchor nut.
2, after the pan granulator is fixed, before use, the stuff unit, the bearing lodging and all pivoting parts are loaded up with greasing up oil, and the force is tried for preliminary activity.
3. Prior to opening the plate granulator, check the environmental factors of the machine and the turntable ahead of time, regardless of whether there is any unfamiliar issue obstructing the activity around, whether the associating jolt is tight, and drive after all typical activity.
4. Following one hour of test activity, check whether the temperature of the engine, reducer and lodging is ordinary (engine, reducer and lodging temperature ought not surpass 70°).

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Why Organic Fertilizer Making Factory is so Popular in Recent Years?

As the world gives increasingly more consideration to the issue of organic contamination, individuals are progressively disposed to earth agreeable organic fertilizers for the selection of composts, and the utilization of organic fertilizers has become a pattern. Thusly, an ever increasing number of makers of composts have joined the positions of delivering organic fertilizers. The organic compost creation line is a fundamental hardware for the creation of organic fertilizers.

medium scale organic fertilizer production plan
medium scale organic fertilizer production plan

The organic fertilizer delivered by the organic compost creation line doesn’t contain any synthetic parts, and just contains nitrogen, phosphorus, potassium, organic issue, amino acids, proteins and such. The advancement of horticultural energy preservation depends on organic fertilizer and organic compost creation gear.

The current creature cultivation hydroponics is additionally a significant piece of horticultural turn of events. The advancement of hydroponics is indivisible from planting, planting feed for hydroponics, and giving adequate organic compost to cultivating. Bio-organic fertilizer gear plans to improve the rustic biological climate and advance the advancement of environmental horticulture.

Taking the reusing and far reaching usage of waste as the beginning stage, in light of market activity and government oversight, the chicken compost gear is decreased, reused and improved. Reasonable, ease rule, overwhelmingly advance the mix of planting and reproducing.

organic compost creation lines/organic fertilizer creation plants can utilize all organic waste, for example, domesticated animals and poultry excrement, agrarian waste, civil waste, food squander, sewage slime, modern organic waste, and so on organic compost creation plant can deliver organic fertilizer granules; Capacity: 1-50 tons/hour organic compost fabricating measure; Application: organic fertilizer creation hardware, little scope organic compost creation.

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Advantages of Pig Manure Fertilizer to Plants

Process of making pig manure fertilizer: Dewatering the fresh pig dung; Composting to eliminate useless materials; Granulating the composted pig manures; Packing the final fertilizer products.

Use of Pig Manure Fertilizer to Plants

1.It is a decent decision to utilize pig excrement compost for gardens. It helps store dampness and gives supplements to plants development.

2.Many harvests need the natural manure. The compost can expand bug and illness obstruction of plants.

3.Pig excrement can be a decent compost for plants. In any case, because of the danger of microbes that cause food borne sickness in people, specialists don’t prescribe the utilization of pig fertilizer to prepare vegetable nurseries.

Benefits of Animal Manures

1.Manure is wealthy in nitrogen, phosphorus, potassium and natural issue, which is acceptable crude material for natural manure.

2.There is a life form and catalysts in pig develop compost. It can upgrade the natural movement and enzymatic action of land, increment supplements in soil land improve soil pH esteem. Along these lines, it is appropriate for plants.

3.Pig develop manure from our natural compost plant line can decrease ecological contamination. It is innocuous for human and creatures, which is green and ecological benevolent compost.

4.Beneficial microbes produce countless metabolites during the time spent development and proliferation, which advances the change and disintegration of natural issue.

It can give an assortment of supplements and disturbing substances for crops legitimately or in a roundabout way, which is the advancement and guideline for plant development.

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Chicken Manure Granulating, Drying and Packing

In the event that you need to make granulated compost , you have to build the natural manure granulator, smasher, screening machine, dryer, cooler, fertilizer packing equipment, belt transports and other hardware.

Totally aged disintegrated chicken compost by transport into the smasher crushing, the fineness of 80 work material represented over 65%, through the transport line into the natural crude material stockroom, after electronic estimation with other crude materials (NPK) into the crude materials crusher for the auxiliary pulverizing and blending, squashing and blending the material through the belt transport into the drum granulator.

medium scale organic fertilizer production plan
medium scale organic fertilizer production plan

On account of adding water and steam, the crude material temperature is raised, the material itself viscous is energized, under the capacity of ceaseless rolling, the material step by step folding into a ball, at last outpouring at the back, pellets send feed into plate pelletizer by the belt transport, at the huge circle fertilizer pelletizer point, long Within the granulation territory, the particles are constantly lifted to a tallness where the particles consistently move off under the activity of gravity. The quality of the particles is additionally reinforced and the presence of the granules is more adjusted.

As the particles in the circle granulator slowly increment, Overflow pelletizing plate,send into the dryer through belt transport, hot quality of hot air oven instigated to dryer ,which contact with natural manure particles and its Moisture is immediately changed out, a lot of fume is brought into the residue collector,after eliminate residue and water washing treatment,release to the air.

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Advantages of Organic Fertilizer Granulating Machine

Natural compost is a sort of manure that can give natural supplements to plants,providing supplements and compost and improve soil.It is normally prepared from different animals,plants ans their squanders utilizing biological,chemicl or actual methods to take out hurtful substances.

The supplements contained in natural compost by and large should be deteriorated and changed by microorganisms to be retained and used by plants.The natural manure granulator are generally utilized on the planet and the manure granulator machine and the manure creation line are likewise evolved withe the utilizing of the oragnic compost granulator. Using the natural manure granulator will deliver numerous advantages.So what job does natural manure use in the plant?

1.Promote development and increment production.Application of natural manure can improve soil mankind and increment the quantity of benefical microorganisms in the soil,which can help plants adjusts to nutrients,help plants assimilate supplements and advance supplement development of organic product trees.

2.Provide nutrients.Organic composts contain different supplements important for crop,which are delivered by the deterioration and change of microorganisms and become supplements that plants can absorb.It can give nitrogen,phosphorus and potassium minor components for natural product trees.

3.Improve the soil.The use of natural compost can advance the dirt supplement and increment the dirt natural issue content.The natural issue is decayed by the activity of microorganisms to deliver acids,which can advance the enduring of minerals and encourage the arrival of supplements.

The upsides of the natural compost actually have many,and we simply share more in this article.The prodcuing of the natural manure granulator and the compost machine utilizing will improve the creating productive and the manure machine will create with the utilizing of the natural manure granulator.

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New Design Organic Fertilizer Granulator

A.Installation and Debugging

  1. Installation: Users can manufacture establishments as indicated by the fundamental drawings of the chose models gave by the organization. The establishments can be made of cement or steel structures. Establishment of gear ought to be done under the direction of professionals. Most engines and reducers are introduced on a similar rack before they leave the industrial facility. When introducing, clients should focus on the way that the taking care of end of the machine is 3-5 cm higher than the releasing end. Elastic or wood boards are utilized to decrease the vibration between the rack and the base surface.organic fertilizer wet granulating machine
  2. Troubleshooting: prior to testing, the stuff oil of the reducer is set up, and afterward the force gracefully is associated.

1) The machine ought to be begun without load. It is carefully illegal to open the belt material to evade harm.

2) Check whether all jolts are fixed prior to beginning.

3) Check whether the oil in the bearing seat and reducer is set up;

4) Start the engine and check whether the pivot heading is right. In the event that it pivots the other way, it should stop and change right away.

B.Test Machine and Production

  1. Since this machine is a wet grinding gear, the dampness substance of crude materials ought to be estimated and changed prior to beginning. As indicated by the various materials, the water necessity is somewhere in the range of 20% and 40%.
  2. Preliminary creation is to utilize materials with lower water substance to pulverize in a preliminary machine (as of now, the granulation pace of the delivered particles is fairly low, which is typical). After creation of 200-300 kg, the dampness substance of crude materials can be changed by the granulation quality. For the most part, too enormous pellets need to decrease the dampness substance of crude materials, too little pellets or powder show up, at that point the water substance of crude materials should be expanded.
  3. The consistency of feed and dampness substance of crude materials ought to be ensured in typical creation.

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How to make chicken manure get quickly decompost?

We all know that chicken excrement is natural compost, however straight forwardly use has certain damage to crops, we should stand by after disintegrate to play its dietary benefit of yields. At that point how quick chicken fertilizer treating the soil? What are the strategies for chicken excrement immediately disintegrated?(Learn more about making chicken manure compost)

Dried chicken fertilizer maturation

Spread dried chicken fertilizer on the ground(outdoor cement or land can be)long strips and as indicated by 35% of the heaviness of chicken excrement watering.

Per ton chicken compost need to disperse the immediately disintegrated of 1kg(due to the modest quantity of fast decoction hard to spread, the rice grain or wheat can be added to make premix materials), in addition to 15kg of calcium phosphate (antiperspirant), in addition to grass powder or grass carbon 100kg. At that point the fertilizer is turned over twice, stacked into a load of about 1m in height、1.5-2m in width and the length is limitless, and a few openings punched in the highest point of the pile.

Aging in the mid year and fall seasons, it will be broadcasted one time (1-2 hours)in the morning and night, if the climate is clear, you can strip off the film on the night of the primary day and cover in the following morning. Stack retting 3 after 4 days, reactor temperature can ascend to 60-70 ℃.

Wet chicken excrement aging

1.Lay a layer of straw powder on the ground (for instance: rice wheat, nut shell powder).Then spread wet chicken fertilizer on top, sprinkle 0.1% urea in the treating the soil, as sprinkle 15kg of calcium phosphate per ton of straw powder and sprinkle 0.2% immediately disintegrated into to make premix materials.

Turn the manure twice, stack 1.5-2m width and 1m high, with a limitless length of store and utilize the stick to open the air opening, cover the plastic sheet to keep dampness, warmth and compost. Other administration is equivalent to dried chicken compost maturation, give exceptional consideration to ventilation.

Lay a layer of straw on the ground first, at that point put the dried chicken excrement on top, each layer should be uniformly showered a high fruitfulness of arrangement with a sprayer.

The part of straw: first, change the dampness of the manure pile, second is additionally a decent natural compost after made.

Flip around the manure twice, heap it into heaps, and utilize the stick to open the air opening, cover the film to secure the dampness, warmth and compost. Other administration is equivalent to the dried chicken compost aging, then again, actually exceptional consideration ought to be paid to ventilation.

Regardless of whether it is dry chicken compost or new chicken excrement, if because of the course of action of stubble heap stack reactor maturation, it very well may be uniformly sprinkled into the seat, at that point equitably splashing again high fruitfulness of arrangement, at that point turn over soil and firmly nursery, yet in addition to accomplish a decent created impact.

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What are the auxiliary equipment when making fertilizers?

1. Quantitative feeder
Also known as automatic feeder, silo scale, common belt feeder, screw feeder, disc feeder.
In the processing stage of organic fertilizer, it is necessary to mix the fermentation materials into the silo by forklift truck. The fermentation material is evenly fed into the chain crusher by feeder, and then processed step by step. Thus, it is unnecessary to manually add raw materials to the next processing equipment through shovel, thereby improving the automation level.

2. Mixer
It is generally divided into flat mixing (pre mixing) machine and horizontal mixer.
In the production of organic fertilizer, bio organic fertilizer and organic-inorganic compound fertilizer, in order to improve the quality of fertilizer after fermentation, the corresponding standard fertilizer is made according to the relevant standards, sometimes the compound functional microorganism, inorganic fertilizer or other additives are added. This equipment plays the role of mixing evenly.
Production capacity: 1.0 ~ 10.0 T / h; power: 4.0 ~ 18.5 kW.

3. Pulverizer
Crushing of organic materials after pre fermentation, or crushing of organic materials screened by screening machine

4. Screening machine
Drum screening machine is a common equipment used in the production of organic fertilizer or biological fertilizer shaking and compound fertilizer. It is mainly used for the powder particles of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products are sorted. Common is mainly drum screening machine, there are also manufacturers use sliding screen, vibrating screen. Its functions are as follows: (1) non sieved fermented materials; (2) separated and crushed fermentation materials; (3) separated and compounded powdered organic materials; (4) separated and granulated organic fertilizer. The production capacity is generally 1.0-6.0 T / h; the power of screening machine in organic fertilizer production is generally 3.0-7.0 kW.

5. Belt conveyor
Participate in the production process of organic fertilizer transport processing, a group of production money often need more than one conveyor.
Production capacity: 1.0 ~ 10.0 T / h; power: 1.5 ~ 15 kW; belt width: 0.3 ~ 15 m.
In the production of organic fertilizer, the belt conveyor is generally about 0.6 meters in width and about 3 kilowatts in power. The minimum length is 8 meters.

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