Windrow composting machine

How to Choose The Right Organic Fertilizer Compost Machine?

An increasing number of medium and large-scale farmswant to process poultry and livestock manure into organic fertilizer for sale. One crucial aspect of organic fertilizer production is the fermentation of organic materials. During fermentation, the raw materials need to be turned, allowing for proper aeration, decomposition, and moisture reduction. Thus, the use of specialized equipment becomes essential in the industrial production on a big scale. In this blog, we will briefly describe the common types of compost machines available on the market and their suitable applications.

Trench Type Compost Turner

Construction Requirement: This machine requires fermentation grooves, which can work alternately between multiple grooves, reducing investment costs.
Turning Depth: 0.8-1.8 meters; Turning Width: 3-6 meters.
Applicable Scenario: It is suitable for farms processing over 20 tons of organic materials daily, and producing above 6000 tons of organic fertilizer annually. The composter operates without requiring manual labor.

groove type fertilizer composting equipment

Wheel Type Compost Turner

Facility Requirements: The compost equipment requires sturdy walls, and does indoor operation. Besides, it issuitable for deep turning tasks.
Turning Span: Up to 30meters wide; Turning Depth: 1.5-3 meters.
Applicable Scenario: It is ideal for farms processing over 30 tons of organic materials daily,and producing 10,000 to 20,000 tons of organic fertilizer This compost turner operates automatically, without the need for manual labor.

Aniaml manure fermentation with SX large compost turner — Animal manure fermentation with SX large compost turner

Double Wheel Hydraulic Lifting Compost Turner

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Facility Requirements: It is similar to the wheel type composter, which requires sturdy walls and indoor operation.
Efficiency: It has extremely high efficiency due to the simultaneous operation of two wheels.
Applicable Scenario: It is suitable for farms processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. The turner operates automatically, without the need for manual labor.

Chain Plate Fermentation Turner

Construction Requirement: It requires fermentation troughs and mobile vehicles, so it can work alternately between multiple trough
Speed: It has fast movement; Turning depth can reach 2 meters; It’ssuitable for deep groove
Applicable Scenario: It’s suitable for small fermentation sites with deep tanks, processing over 30 tons of organic materials daily, and producing 10,000 to 20,000 tons of organic fertilizer annually. It operates automatically, without the need for manual labor.

Crawler Type Compost Turner

Facility Requirements: There is no need for tanks, and it can just form the compost into piles.
Turning Distance: 0.8-1 meter; Turning height: 0.6-1.8 meters. It is cost-effective and easy to expand.
Special Feature: Our company can equip with a cabin to shield workers from odors during operation.
Applicable Scenario: It is suitable for farms processing over 5 tons of organic materials daily, and producing around 3000 tons of organic fertilizer annually. One worker is required to operate the machine during its operation.

Moving Type Compost Turner

Facility Requirements: It is similar to crawler type compost turner. And, iteliminates the need for construction projects, saving space and costs.
Applicable Scenario: It suitable for farms processing 3-4 tons of organic materials daily. One worker is required to operate the machine during its operation.

There is another compost machine for automatic production. We can customize 5-150m³ different capacity and different forms (horizontal, vertical) of fermentation pot. You can visit this page for more details!

Conclusion

When choosing the appropriate organic fertilizer fermentation turner, it is crucial to consider factors such as processing capacity, available space, investment budget, and labor requirements. We can help you optimize the organic fertilizer production process. You can click: https://www.fertilizerproductequipment.com/bio-composter-machine/ for more information.

What Is Fertilizer Windrow Composting Method

Windrow composting is a method of composting organic materials in long, narrow piles called windrows. The windrows are typically between 4 and 8 feet high, 8 to 12 feet wide, and as long as necessary to accommodate the amount of organic waste being composted. The windrow composting method is commonly used in commercial-scale composting operations, whether it is small scale fertilizer composting or large scale fermentation. And can be done both outdoors or in a covered facility.

The process of windrow composting involves building a pile of organic materials such as farm waste, industrial waste, manure, and agricultural residues. The pile is then regularly turned, usually with a professional windrow machine, to add oxygen and create the right conditions for microorganisms to break down the organic matter. The temperature of the compost pile is monitored regularly, and if necessary, additional water or bulking agents such as wood chips may be added to maintain optimal conditions for composting. Click here to know more

The duration of the windrow composting process varies depending on the type of organic material being composted, the size of the pile, and the environmental conditions. In general, the composting process takes between 3 and 6 months to complete. When the compost is fully mature, it is a dark, crumbly, and nutrient-rich soil amendment that can be used in agriculture, horticulture, landscaping, and erosion control.

Windrow-compost-turner-for-organic-waste

Windrow composting is an effective way to manage organic waste and produce high-quality compost. However, it requires significant space and equipment, making it more suitable for commercial-scale composting operations than for individual households. If you want to know more about windrow composting, you can visit https://www.fertilizerbusinessplan.com/windrow-composting-facility-design/

Things You Need To Focus On About Windrow Composting

The windrow compost turning machine can be said to be the core equipment in the current organic fertilizer production process. It can control the fermentation temperature and the moisture in the stack during the windrow fermentation process. At present, the more advanced compost machines on the market can achieve no dead angle turning, and can complete the composting operation of all materials in one workflow.

So is there anything that needs to be paid attention to in the process of using the windrow compost turning machine to ferment organic fertilizer?

1. Pay attention to the temperature, oxygen content and moisture content in the fermentation raw materials. Temperature, oxygen and moisture are directly related to the windrow fermentation cycle of organic fertilizers and the quality of the finished product. Therefore, special attention should be paid to these three aspects when using a turning machine to ferment organic fertilizers. The purpose of the turning operation is to control the temperature, increase the oxygen content in the material, and reduce the moisture content, but it is also necessary to pay attention not to turn too frequently, so as not to affect the temperature increase in the stack. Click here for more details

2. The stacking should not be too high. When using a turner for fermentation, the width of the windrows can be determined according to the output. The height of the compost should be between 0.8 and 1.5 meters. If the height of the compost is too high, it will affect the air permeability of the raw materials, resulting in oxygen content in the stack. Insufficient amount affects fermentation.

3. Pay attention to the freshness of the raw materials. If the raw materials are stored for too long, anaerobic conditions may be formed. Under the anaerobic state, the organic matter content in the raw materials will gradually decrease, which will affect the quality of the finished products. If such raw materials are used to ferment organic fertilizer, attention should be paid to adding fresh raw materials for adjustment.

4. Pay attention to the turning time of windrow composting. When using a turning and throwing machine for fermentation, it usually takes 10-15 days for the initial fermentation to decompose. The turning and throwing time can be determined according to the temperature in the stack. It is tossed a second time, followed by a second aging and fermentation, usually 3-7 days.

5. Pay attention to the nature of the fermentation raw materials. There are many raw materials that can be used to ferment organic fertilizers, such as grass and wood fragments, crop straw, livestock and poultry manure, etc., but the carbon and nitrogen ratios in different raw materials are different, and the fermentation cycle is also different. To ensure the quality of the finished product after fermentation, targeted adjustments should be made before fermentation, which can be applied after mixing different raw materials evenly.

If you need more information of windrow composting, you can visit https://fertilizerequipmentmanufacturer.com/compost-windrow-turner-for-sale/