Rotary Drum Granulating Equipment

Rotary Drum Granulator For Compound Fertilizer Making

Compound fertilizers have always been popular in the fertilizer market due to their large content and fast fertilizer effects. The fertilizer drum granulator is an important equipment for the production of compound fertilizer granules. Then how does rotary drum pellet making machine prepare compound fertilizer? You can find the answer from this post.

The working principle of drum granulator

Drum granulator in the pelleting process of compound fertilizer particles: the core is the small particles with a diameter of Ф1-2mm in the raw materials and returned materials, under the temperature and steam conditions of 60-65°C, with the help of the raw materials’ own viscosity and mechanical The interaction of forces will continue to roll and form soft particles of Ф2-5mm. When drying, with the evaporation of water, the particles will gradually solidify and form hard particles. This is the whole working process of rotary drum granulation.

How to improve pellet quality in rotary drum granulation

There are some tips for better rotary drum fertilizer granulation.

When granulating, the material should make an elliptical movement in the granulator or dryer. The material should occupy 1/6 of the cross-sectional area of the cylinder. Through the movement, the materials will rub against each other to produce stickiness, large absorption and small adhesion, and adhesion. into balls. The material should be smooth in motion, and should not be subjected to excessive impact or forced into a ball, otherwise the particle size will be uneven.

The way to improve the roundness of fertilizer pellets is to let the material roll and rub more before the particles are solidified. During the rolling, the surface of the particles is ground to remove the edges and corners, to fill in the gaps, and the more the roll is, the more round it is. Soft particles should not rise and fall vertically in the cylinder of drum pelletizer, otherwise it is easy to cause deformation of the particles and cause the particles to be out of round. Click here for more about rotary drum granulation.

Fertilizer granules produced by rotary drum granulator

In the process of processing compound fertilizers, drum granulators should use low temperature and large air volume to minimize the temperature difference between the drying head and tail. Tail temperature is the focus of control, generally controlled at 45-65°C, urea dosage is 3-9%, tail temperature is controlled at about 65°C; urea dosage is 10-20%, tail temperature is controlled at about 60°C; urea dosage is 21 -38%, the tail temperature is controlled at about 55°C, to prevent the urea from being too high in temperature to melt and produce too much liquid phase, resulting in large particles or sludge. If ammonium chloride is used as the nitrogen source, the tail temperature can be controlled at about 65-80°C, and the drying tail temperature should be formulated and adjusted according to the output size and the actual situation of the equipment. The drying temperature is not fixed. It should be determined mainly by referring to the air volume of the system, the production formula and the drying conditions of the dried materials. The organic coordination of the moisture, temperature and drying temperature of the materials in the granulator is the key. If you are interested in this fertilizer processing machine, you can visit https://fertilizerequipmentmanufacturer.com/rotary-drum-granulator-machine/ for more details.

How To Make Organic Fertilizer Granules From Your Animal Manure?

When you own a farm, and you have access to an abundance of animal manure, you might like to consider producing your own personal fertilizer pellets. It’s a great way to fertilizer soil while not having to spend a large amount of cash on fertilizer. Other manufacturers may provide this for you, yet it will be a lot more expensive than should you produce it by yourself. Should you be ready to get a reasonable animal manure pellet machine, you have many different types to choose from.

Just How Can These Appliances Work?

An industrial business associated with farming will always require a considerable amount of animal waste as source of fertilizer. In some instances, the same businesses is likewise raising animals for example sheep, cattle, goats, as well as other animals that people consume. If you purchase a auto waste disposal for poultry, you may consider the manure that may be produced by these animals in converted easily into fertilizer. They may be produced as spherical pellets, or elongated pellets, depending on the device you might be using. You will also need a strategy for storing the pellets when they are designed, or transporting them if you are going to promote bio processing waste management.

Rotary drum granulating machine for chicken manure — Commercial chicken manure fertilizer granulating machine for sale

Four Different Types Of Manure Pellet Machines

Possibly the most recognizable chicken cow manure pellet machine is the disc granulator. This is because of its unique design and size. It may be added quickly for any production line for the creation of fertilizer pellets. Very compact in design and size, it uses a simple working process. The mix of water, the fertilizer, as well as the rotating disc, will allow these pellets to get produced. Three of the other compost pelletizer incorporate a rotary drum churning granulator, a manure pelletizer, along with a standard rotary drum granulator.

Just How Do These Appliances Work?

How to make manure pellets? All of these machines function likewise. They prefer centrifugal force in order to create the pellets. The spinning motion in the drum, or the pan, can provide this kind of rotation. You will find different components depending upon one that you opt to use. There will almost always be a rolling belt, driving mechanism, gears, along with the machine body itself. Because the powdery manure agglomerate, combined with water, actually starts to rotate, the pellets can be done in mass quantities. After they have dried and solidified, they may be stored or useful for your crops.

Disk Pelletizer for Poultry Manure Granulation

Where Could You Locate These For Sale?

It really is possible to obtain one or more of the flat die pellet mill from many reliable businesses. If you are happy to pay more cash, you could have one delivered quickly with the local business. One other choice is to have one from a company that is outside of your very own. Foreign businesses have been producing these for decades. It will help you to produce as much of the fertilizer pellets as you have inside the exact consistency essential for your soil. By combining these materials every day, you may feel positive that you will never need to worry about pelletising organic fertlizers for the crops.

Regardless if you are employing a pan granulator, or a rotary drum granulator, these are generally unique systems for producing chicken manure pellets. If you do have access to a great deal of manure from farm animals, you will likely never run out of fertilizer to your business. No matter the form of animals which you raise, all of which can be used for this process. Once done, it is possible to rely on the product quality and number of the fertilizer you might be producing to enhance your crops every year.

What Can An Organic Fertilizer Granulator Do For The Plant?

If you are able to transform organic fertilizer into pellets for the business, you can save a large amount of money. Many large farming operations will purchase enormous quantities of fertilizer for farms, yet this is often extremely costly to do on a continual basis. That’s why it is essential to consider obtaining your personal organic fertilizer granulator. When you have use of a substantial amount of compost, that could then be converted into fertilizer, this can be done yourself daily. To manage how you will fertilize the soil for the crops, it will save you money, and likely enhance the yield of your own crops every year.

How Can These Increase Your Business?

The principle purpose of a standard animal pellet making machine is usually to utilize biodegradable materials, all of these must be organic, and combined them together into fertilizer pellets. You may sell these, or you can store them for future use. Initially, you will need to use them for your crops. It’s a convenient way to avoid having to purchase this fertilizer granule making machine using their company companies that could mark it up considerably. You can combine many materials that will give you fertilizer for example potassium, phosphorus, and nitrogen based fertilizer which can help your crops grow even faster.

organic fertilizer production line for sale — The design of fertilizer roduction line

How To Get These On The Market

Overseas businesses in countries like India and China are noted for producing organic fertilizer round ball granulator that really low price points. Your capability to economize will be maximized when working with businesses. You can even trust they are providing you with top quality merchandise. And this is what they specialize in, and they also should be able to ship it to you personally regardless of your physical location. If you wish to find one of these companies, this can be done rapidly. However, you need to first understand what owning one of those is capable of doing for your personal business of making organic granules at farms.

What Can Using An Organic Fertilizer Granulator Do For Your Business

Your small business can suddenly become considerably more profitable in the event you own one of these brilliant granulator machine for organic fertilizer. The opportunity to make the granules of fertilizer using existing organic materials might be of great benefit for any company. Your whole plant may benefit simply with the saving money. You may generate more revenue from better crops and also conserving money on the fee for fertilizer. It’s a win-win scenario for anyone involved when you invested one of these brilliant advanced granulator systems. More businesses than in the past are investing these helpful organic manure granulator.

The dis pelletizer on organic fetilizer production line — The design of organic fertilizer production line

Unless you own your own personal organic manure granulation machine, you may soon discover why they are so helpful. You can include this for your existing machines at the plant, and begin to see a confident alternation in your small business and profits. If you are able to acquire this from your well-known business in this industry, they could help you save money and help your small business grow. It’s well worth the cost to make for any farming operation that requires access to constant supplies of organic fertilizers at the smallest possible price point.

What Equipment Is Needed to Process Organic Fertilizer?

What equipment is needed to process organic fertilizer? Next, FPC will introduce the organic fertilizer equipment that needs to be used in conjunction with the production process of organic fertilizer.

Fermentation of raw materials

The first step in the production of organic fertilizer is the fermentation of raw materials. There are three types of equipment used for raw material fermentation: manure fermentation tanks, self-propelled compost turners, and trough type compost turners. The purpose of using equipment is to save labor, speed up the fermentation of raw materials, make the fermentation of raw materials more uniform and thorough, and have reached the organic fertilizer content standard. The success or failure of organic fertilizer fermentation determines the quality of organic fertilizer, so the selection of fermentation equipment is very critical.

Raw material crushing

In order to make the fermented organic fertilizer look even and fine, it is necessary to use a semi-wet material crusher to crush the raw materials. After crushing, high-quality powdered organic fertilizer can be obtained. The raw materials that are not thoroughly crushed need to be screened out by an organic fertilizer drum screening machine. Carry out secondary pulverization. If granular organic fertilizer is produced, the sieving step should be continued after the cooling process.

organic fertilizer granulation machinery

Granulation

In order to be more convenient for transportation and storage, the powdered organic fertilizer needs to be granulated. The granulated organic fertilizer has high strength and density, which is more convenient for transportation and more convenient for later use. Generally, a new type of organic fertilizer stirring tooth granulator is used for granulation.

Drying and cooling

The raw material during granulation still contains about 30% moisture, so the moisture in the granules should be removed in time after granulation to further improve the strength and prevent moldy or crushed during bagging and transportation. The granules need to enter immediately after being dried. The cooling system is convenient for further evaporation of water, and on the other hand, it is cooled and shaped. At this time, a rotary dryer and a cooler are needed.

Particle screening

In the process of processing, there will be a small amount of oversized and oversized particles, which are screened out by the organic fertilizer drum screener. The oversized particles are returned to the granulator, and the oversized particles are returned to the pulverizer. Realize fully automated production.

Double bucker fertilizer packing machine at work

Packaging

The qualified granules after screening flow into the automatic fertilizer bagging machine, and the finished granular organic fertilizer is packed into bags and transported to the finished product warehouse, and the whole process of making organic fertilizer is finished.

FPC is a large-scale manufacturer of organic fertilizer equipment. What equipment is needed to make organic fertilizer? Each customer has different conditions, different raw materials and different processes, so the required equipment is also slightly different. You can call to inform the details, and we will develop a suitable organic fertilizer production plan according to your situation for your reference.

How to Extend the Service Life of Organic Fertilizer Granulator?

The most commonly used and most important equipment in a complete organic fertilizer production line is the organic fertilizer granulator. As we all know, the equipment has its own service life, but some people can use the same equipment for many years, but some People can’t use it for a long time, mainly because everyone has different operating methods. More importantly, they don’t pay attention to the maintenance of equipment. So how should the organic fertilizer granulator be maintained?

New deisgn organic fertilizer granulator machine

The operator should pay attention to regularly check the components that are easily worn out in the structure, and observe whether the degree of wear is not serious or very serious. If it belongs to the latter, it should be replaced immediately to prevent accidents caused by persistent use.
As for the plane of the bottom frame where the movable device is placed, pay attention to maintaining sanitation and remove dust and other materials in time to prevent the movable bearing from moving smoothly on the bottom frame when the pelletizer equipment encounters unbreakable materials, which may cause serious accidents.

rotary drum granulation machine for sale

During the operation of the organic fertilizer granulation equipment, it is found that, like some newly installed wheel tyres, it is very easy to loosen, so it needs to be checked frequently. In addition, once the bearing oil temperature is found to rise too fast, or there is an abnormal impact sound from the rotating gear, the power should be cut off immediately, and the reason should be checked and then solved in detail.

Good lubricating oil is very helpful to bearing life. Therefore, the operator must ensure that the injected lubricating oil is clean and has good sealing performance.

As long as you can always adhere to the above four points, you can greatly increase the service life of your pelletizing equipment, and the performance of the equipment can always be stable and efficient.

What Is the Difference Between Dry Granulation and Wet Granulation?

We often receive calls from many customers to inquire about matters related to the organic fertilizer granulator, and it is difficult for many customers to distinguish what kind of granulation method they need. The difference of the granulation method is to choose the corresponding suitable granulation method according to the use requirements of the material. It is mainly divided into two categories: dry method and wet method:

ShunXin roller pressing granulating equipment

Dry granulation

Mainly refers to products with relatively low moisture content. Generally, moisture content below 10% is a zero boundary value. (There are also very few materials that can reach 16%, such as some materials that only contain crystal water.) Dry granulation produces mostly irregular particles (such as common granular potash fertilizer) or, more generally speaking, like small gravel The sub-shapes are similar. With the current domestic industrial upgrading and environmental protection requirements becoming more and more stringent, many chemical and building materials powders need to be made into particles.

Wet granulation

There are also many equipment and methods in wet granulation for materials whose main indicator moisture is above 20%. Such as: plate granulation, roller granulation, screw granulation. The granulation methods used many years ago have been continued. After increasing the use environment and processing requirements of different materials, the continuous improvement has also made considerable progress. For example, the relatively popular organic fertilizer granulation in recent years, the particle size of these particles is between 1mm-6mm, and the above methods are used.

In the organic fertilizer granulator, dry granulation has lower energy consumption than wet granulation and is more environmentally friendly. It does not need to be dried, and does not add water and binder, so the material properties will not be changed. This is also the difference between dry granulation and wet granulation. Dry granulator machine is more suitable for industrialized mass production.

There is also a case that some materials require relatively small particle size, and products between tens of mesh and 100 mesh can also be reduced by airflow, spray, and flash drying.

Why the granulating rate of rotary drum granulator is low?

Revolving drum granulator, the machine is outfitted with steam, vaporous smelling salts or adding phosphoric corrosive or nitrogen arrangement, phosphorus alkali slurry, substantial calcium slurry, synthetic compounding and warming compound fertilizer granulation measure in the chamber; or supplement a modest quantity of dampness in the compound fertilizer cold granulation measure. The material to be granulated is gone through the pivoting movement of the chamber, and the moving body turns in the chamber, and the ball is consolidated into a ball under a specific moistness and temperature to finish the ball making measure.

What is the way to granulate of the drum granulator?

Rotating fertilizer granulation creation is a cycle of compound fertilizer heat granulation by compound fertilizer gear. By expanding the temperature of the material and expanding the solvency of the salt of the granulated water framework material, the low dampness substance can be accomplished to meet the granulation prerequisites of the material. The measure of fluid stage diminishes the warmth energy utilization of the drying cycle and improves the creation limit of the drum fertilizer granulator. Accordingly, the nature of the granulation execution is the way to decide the yield and nature of the compound fertilizer for drum granulation.

What is the purpose behind the disappointment of the granulation of the drum fertilizer granulator?

The time and recurrence at which the material moves in the granulator is the essential factor in deciding the sphericity and grain roundness. During the creation cycle, we have experienced granulation disappointment because of the distinction in contact between the material and the granulator divider.

1. The inside surface perfection of the drum fertilizer granulator is enormous, which lessens the contact between the material and the chamber divider, debilitates the strength of the material moving upwards, and the material doesn’t roll, so no particles can be created. For this situation, we can tackle this issue by changing the pivot speed of the granulator and introducing a little duplicate board inside.

2. The material in the drum granulator is genuinely thick, the grinding between the material and the mass of the granulator is upgraded, and the material in the machine is lifted excessively high, making the material tumble from the top to the particles shaped.

Not adjusting and an excessive number of huge particles, we accept that there are two purposes behind this circumstance: from one perspective, the material is too thick material, for this situation we utilize the cycle equation to lessen the measure of gooey material to understand; The drum fertilizer granulator isn’t smooth inside. This circumstance is tackled by changing the inward materials and expanding the completion of the granulator.

High granulating rate drum granulator for sale: https://fertilizerplantequiment.com/rotary-drum-granulator/