Machines for Packing Fertilizer

Lower Costs With All The Compound Fertilizer Granulator

The compound fertilizer granulator shapes your fertilizer into pellets. This machine can process the fertilizer into various kinds of pellets, dependant upon what your needs are. There are lots of pellet shapes from which to choose along with the machine can make a number of shapes easily. This machine is probably the most significant pieces of the fertilizer production line.

Fertilizer is very popular at the moment to help you make lots of money with this plant. Also you can sell your fertilizer for the great price because a lot more people are needed to make it. Fertilizer is at short supply right now, so you can really make a lot of cash once you put money into one of these fertilizer production unit.

The development lines are affordable and you could choose between various different plants. Also you can get the npk fertilizer plant design customized therefore you get exactly what you need. There is a large amount of options when you are looking for a plant and is particularly a smart investment in your business plan about fertilizer.

The design of NPK fertilizer production line — the production line for making NPK fertilizer granules

You can use any kind of animal dung using this plant. The fantastic thing about animal dung is it is cheap and plentiful. You can get it anywhere for cheap or free. The dung is combined with plant matter then it needs to be converted into compost.

The compost has a while to ferment. You can’t turn the dung into fertilizer until it really is totally composted. The compost will have to be turned onto quicken the procedure. You can purchase a composting units for sale that will turn the compost for you and make the process go a whole lot faster. I good compost turner is a superb investment and this will speed compost fertilizer in order to make your fertilizer a great deal faster.

As soon as the compost is fertilized it will probably be ready for that granulator. The compost enters into a huge drum and it rotates and turns the compost into pellets. The drum spins within a certain pattern and it also turns the type of material into quality fertilizer. You should use the granulator cold or you can use it hot.

Samll composting machine for sale — Compost turning machine for cattle manure

The machine for making granular fertilizers produces perfect pellets any time you utilize it and you will easily choose multiple types of pellets to make. This machine is essential once you have a fertilizer production line and will also make your entire process so much easier. You won’t have to wait a long time to make the fertilizer and also the process will be far more easy and faster.

A top quality fertilizer machine is an excellent investment for your personal business plus it makes things far less difficult. You may quickly produce all of the fertilizer you need and be ready to market it.

This equipment is great because they help you make a great deal money. An make a move beneficial to environmental surroundings and make money concurrently when you purchase a quality fertilizer production line. The drum rotary granulator is merely what you need to tie everything together and produce a finished product.

How To Make Organic Fertilizer From Pig Manure?

Pig manure production process of organic fertilizer equipment

(1) Pulverization: After fermentation and storage for 1 day, pulverize, and dry, pulverize and sieve the fermented organic material with a compost manure crusher .

(2) Compounding and mixing: In the process of organic bio fertilizer making process, according to different soil conditions and different crops, inorganic nutrients and minerals with concentrated organic matter and trace elements are added, so that the fertilizer contains nutrients required for the growth of various plants. Elements such as nitrogen, phosphorus, potassium, sodium, manganese, zinc, copper, etc. According to the formula, nitrogen, phosphorus, potassium and fermented materials are mixed by computer in proportion, and then sent to the granulator for granulation. The formulations of organic and inorganic raw materials are mixed according to different series of products. Mix well in a fertilizer blending machine. If the ratio is 12%, about 12 tons.

Mixing machine fo organic fertilizer prodcution — organic blending machine for sale

(3) Granulation: Due to the production of biological fertilizers, organic matter is the main ingredient, with a lot of cellulose, poor forming conditions, and the addition of live bacterial groups with fertilizer-making function, and the production process is not suitable for contact with high temperatures. It is not suitable to use disc granulation and drum granulation in terms of material making methods, because these two processes require high grinding fineness of raw materials and high granulation moisture. Generally, the moisture content should reach about 30%. The load is large, the loss of effective bacteria is also large, and the ball formation rate is low (about 60% to 70%), the dust in the production process is large, and the operating environment is very poor.

Therefore, for the production of organic biological fertilizers, the dry granulation process for fertilizer should be used. The production is relatively good, the environmental extrusion has low requirements for raw material crushing, high forming rate (above 95%), low water content of the particles after opening, and low drying load, which can reduce the loss of effective bacteria, small dust, and operating environment. better. The compound fertilizer raw material adopts extrusion granulation. The raw materials enter the granulator, add an appropriate amount of water or steam, and bond to granulate. After granulation, the materials are sent to the dryer through the belt conveyor machine for drying. The particle diameter is 3.0-4.0mm, and the granulation rate is greater than 70%.

(4) Drying: In the production process of biological fertilizers, not only the water content of the formed granules generally exceeds the index, and low-temperature drying is required, but also after the organic raw materials are fermented, the water content is about 30% to 40%. The moisture content of the particles is generally between 15% and 20%, and the fertilizer quality index requires that the moisture content is less than 14%, and it needs to be dried. Therefore, the fertilizer drying process is an indispensable and important process in the production process of biological fertilizers, which directly affects the output, quality and energy consumption. It is very important to choose the model and specification of the dryer reasonably and control the process conditions.

6 t/h fertilizer production line for making bio fertilizer granules — the design of biofertilizer making plant

In order to avoid the death of effective live bacteria due to excessive temperature during the drying process, the drying temperature of the material should not be higher than 60°C (generally 50°C). The difference is generally not more than 130 ° C, it is best to control the temperature of the hot air in sections, which can improve the thermal efficiency and avoid the death of effective live bacteria.

According to these characteristics, it is more appropriate to choose a drum dryer machine, which is suitable for low temperature and low moisture drying, and can control the temperature of hot air entering in sections to ensure that the material temperature is not higher than the specified temperature during the entire drying process. It can also add a natural air cooling section, so that the material can be cooled immediately after drying, which has a multi-purpose function. It is very suitable for the drying of granular biological fertilizers with good air permeability. Affected by any damage, the residence time and feeding speed can be adjusted to achieve the best drying effect in your fertilizer manufacturing plant. Since most of the hot air can be recycled and the thermal efficiency is high, the heat source can be the steam provided by the biogas boiler.

There is a secondary granulation zone at the front of the dryer, and the material can be granulated in this zone. Then, the material is lifted up by the lifting plate to be fully dried. The humid hot air is extracted from the tail of the dryer through the pipeline through the exhaust fan, and enters the sedimentation chamber for sedimentation. It is pumped out and recycled by the water pump. After the secondary dust reduction treatment, the exhaust gas is discharged into the atmosphere through the chimney.

(6) Cooling: The dried material is sent to the rotary drum cooler through the belt conveyor for cooling. The cooling process is mainly to use the fan to send the natural air into the cooler through the pipeline to cool the material. The wind direction in the cooler is countercurrent. The exhaust gas pumped into the settling chamber through the fan and pipeline is treated like the drying exhaust gas and discharged into the atmosphere.

The cooled material enters the sieve, the large particle material is crushed and then enters the return belt together with the sieved powder to be transported to the granulator for re-granulation, and the finished product enters the automatic weighing and filling machine for packaging.

How To Make Organic Fertilizer Powder With Animal Manure?

In the production of powdered organic fertilizer, it mainly adsorbs dust floating debris floating in the air. When the livestock and poultry manure is harmlessly treated, the aerobic strip stack fermentation is generally adopted. That is, the general stacking fermentation, in the fermentation need to pay attention to, to avoid wind and rain, reduce organic matter. Therefore, before fermentation, it is necessary to build a rain shelter and build a fermentation tank.

The following is an introduction to the animal manure composting process:

1. Ratio of raw materials per ton: 500kg of cow manure 300kg of pig manure 200kg of strains 50g of strains (cow manure and pig manure can also be replaced by other livestock and poultry manure) accessories: When the humidity of livestock and poultry manure is large, appropriate materials with lower water content such as straw, rice husks, and cake meal can be added to reduce the moisture content of fermented materials. Alternatively, you can use a solid-liquid separator machine.

2. Strip stack: According to the above raw material ratio, the strip pile is carried out as needed. The length of the strip pile is not limited, the width is 2 meters, and the height is about 1 meter. In the strip stacking, the material needs to be stacked evenly layer by layer. According to the size of each fecal treatment, choose the appropriate thrower width. The following figure shows a animal manure composting machine with a lifting type, which can mobilize the height of the pile and shorten the return speed of the pile.

Hydraulic composting machine for sale — Commercial composting machine to turn large-size compost piles

3. Add strains: Expand the strains and residue in a ratio of 1:5 (the purpose of this is to dilute the strains and spread them evenly. For example, 1kg of strains can be mixed with 5kg of wheat bran or rice husk powder). Generally, 1kg of bacteria can ferment 10 to 20 tons of manure and straw, and in the case of a large amount of fermentation, it can be evenly mixed with the help of a fertilizer blending equipment, and sprinkled on the surface of the strip pile according to the number of strip piles.

4. Turning the pile fermentation: use the commercial composting systems to flip the strip pile. The temperature rises above 55 °C, turn the pile every 1 to 2 days, and after 10 to 15 days of fermentation at 55 °C, the strip pile can be put away. (The purpose of the pile is to evaporate the water, oxygen enters the inside of the pile, and the bacteria enter the inside of the pile and reproduce and ferment rapidly)

Groove type composting machine for sale — Commercial composting machine for organic fertilizer plant

5. Crushing: Fermented materials can not be sold directly as commodities, this is because long-term stacking will cause agglomeration and other phenomena. At this time, the remaining large pieces of material need to be finely crushed by the compost grinder, and the powdered organic fertilizer is obtained after crushing. (Pre-fermentation, in order to accelerate the fermentation process, the excipient can be added to the crusher for crushing)

6. Screening: In order to improve the selling phase, the powdered organic fertilizer is re-screened to obtain a uniform powdered material before it can be packaged. After following the above steps, it will become pure powder organic fertilizer after being screened by the fertilizer screening machine.

7. Packaging: The powdered organic fertilizer can be directly stored and sold after being packaged by the fertilizer bagging machine.

After these 7 steps, it is possible to produce powdered organic fertilizer in the process of composting animal waste. Of course, if you want to make powdered organic fertilizer that meets the standards, you also need to determine the organic substance composition of fermented manure and straw fertilizer, add nitrogen, phosphorus and potassium content, and also need to adjust the proportion of straw and other auxiliary materials to determine the various content formulas of organic fertilizer.

How to Maintain the Organic Fertilizer Packing Machine?

Organic fertilizer packaging is the last process of organic fertilizer manufacture line and an indispensable part of organic fertilizer production process. If there is a problem, it will lead to a large number of organic fertilizer semi-finished products, affecting production. Therefore, it is very important to do the necessary operation inspection for the packaging machine before each startup.

The following points should be done well in the maintenance of organic fertilizer automatic packaging scale:

The controller and sensor in the components of organic fertilizer automatic packaging scale are precision instruments. Vibration and collision must be avoided during transportation and use. It is strictly forbidden to work in the environment of direct sunlight, close to heat sources, humid places, places with poor ventilation, and near strong magnetic field sources.
The working voltage and frequency must meet the technical requirements of the controller. It is not allowed to share a knife switch with other equipment. The controller casing shall be separately grounded for protection (zero line protection is not allowed).
The complete and effective fastening bolts of the metering bucket ensure that there is no virtual connection and collision between the metering bucket and the fixed frame.
Turn the “manual / automatic” change-over switch to the “manual” position, and check whether the direction of feeding and discharging belts is correct (whether the valve solenoid valve is closed) by manual control mode. If not, please switch any two-phase wires of the reverse belt conveyor.
Confirm the empty bucket, and then turn on the power supply of the controller. After the initial self inspection of the controller, the main display weight is 0. Otherwise, the unloading and clearing should be carried out manually to ensure the accuracy of the zero point of the system.
Place a known weight on any part of the batching hopper, such as a bag of 50kg, the main display should be 50kg. If it is found that the weighing is not accurate, it is necessary to re calibrate it to ensure that the system is accurate.