Disc Type Fertilizer Granulator

What Is The Value Of Chicken Litter On Your Farm?

Chicken manure is among the best forms of fertilizer that can be used for your personal garden. On the larger scale, it’s also extremely valuable in terms of commercial crops throughout the world. There are lots of firms that combine producing chickens, chicken eggs, and growing crops concurrently. This really is a reciprocal relationship, one that permits you to use the manure made by chickens about the crops that you are currently growing on a single land. The following is what you must know about this process to make chicken manure fertilizer.

Why Is Chicken Manure So Valuable?

There are several main reasons why you need to consider using chicken poop as fertilizer to your crops. To start with, and it has loads of nitrogen the main element that is certainly often missing from soil. It is additionally easy to collect, compost, and subsequently changed into pellets which is often used. It is recommended that there is a compost production process, or a number of them, to generate this manure for your personal farm or garden.

New type organic fertilizer granulator for chicken manure — poultry litter granulating machine for sale

How To Make Chicken Manure Pellets

There are two forms of machines you could obtain for producing chicken litter as fertilizer. This can incorporate a flat die granulator along with a double roller granulating machine. A flat die granulator is actually a self-contained machine which can be positioned in any indoor facility. The manure is added to the peak, and the pellets are made by compressing the fabric from up above. A extruder pelletizer can be a machine that may produce pellets by rolling two separate rollers that can come together. The pellets is going to be made, and you will be dropped out in the bottom. Once they are dry, you may package them, or you can simply employ them on the crops.

How Much Time Does The Procedure Take?

Whatever the machine that you employ, the method will likely be extremely fast as a result of way these machines are designed. So long as you possess the combination of chicken manure properly prepared, it’s a basic matter of pressing the material into these molds which will create a conversion of chicken waste to organic fertilizer. In case you have a number of these machines working simultaneously, you could make numerous them each month. It’s an excellent fertilizer to use as a result of high nitrogen content which will help your crops grow effectively.

Rotary drum granulating machine for chicken manure — Commercial chicken manure fertilizer granulating machine for sale

This basic breakdown of how to make fertiliser from chicken poop should offer you a few ideas. If you already possess hundreds or thousands of chickens which are producing manure to suit your needs, you could possibly also convert this product into fertilizer pellets. Obviously, you will have to allow the manure compost before it can be used. Once that process has finished, these machines will take it from there. It’s one of the better approaches to improve the quality of the soil through which your crops are growing if you would like obtain the best results. Just make sure that this machine for turning chicken manure into fertilizer is affordably priced. You could always get multiple quotes from different manufacturers that produce these very unique machines that are in the marketplace.

How To Produce Chicken Litter Fertilizer Granules Efficiently?

Chicken manure is one of the best kinds of fertilizer which you can use for your garden. Over a larger scale, it’s also extremely valuable with regards to commercial crops all over the world. There are lots of businesses that combine producing chickens, chicken eggs, and growing crops as well. It is a reciprocal relationship, one that allows you to use the manure manufactured by chickens about the crops you are growing on the same land. Here is what you should know about this process for creating chicken manure fertilizer.

Why Is Chicken Manure So Valuable?

There are numerous reasons why you ought to consider using chicken manure as fertilizer for the crops. To begin with, and has a good amount of nitrogen the main element that may be often missing from soil. Additionally it is an easy task to collect, compost, and subsequently converted into pellets which is often used. Our recommendation is that there is a compost pit using chicken dung, or a number of them, to create this manure to your farm or garden.

Windrop type composting machine for chicken manure — hot composting chicken litter

Steps To Make Chicken Manure Pellets

The two main types of compost pelleting machine you could obtain for producing dry chicken manure pellets. This will likely include a flat die granulator plus a double roller granulating machine. A flat die granulator is actually a self-contained machine that can be positioned in any indoor facility. The manure is added to the very top, and the pellets are produced by compressing the information from up above. A munch pellet mill is a machine that may produce pellets by rolling two separate rollers that come together. The pellets will be made, and will be dropped out at the end. As soon as they are dry, it is possible to package them, or you can simply use them on the crops.

The Length Of Time Does The Method Take?

Regardless of the machine that you use, the method will likely be extremely fast due to the way this equipment is designed. So long as you possess the mixture of chicken manure properly prepared, it’s a straightforward question of pressing the content in to these molds that can produce the pellets of fertilizer. In case you have a number of these machines working simultaneously in the process of making chicken dropping as fertiliser, you can create numerous them every month. It’s an excellent fertilizer to work with as a result of high nitrogen content that will assist your crops grow effectively.

The design of chicken manure fertilizer production line — 3 t/h organic fertilizer production line

This basic overview of how to make chicken manure pellet fertilizer should give you a few ideas. If you currently have hundreds or a huge number of chickens which are producing manure for yourself, you might too convert this product into fertilizer pellets. Obviously, you should enable the manure compost before it can be used. Once that process has ended, these appliances will take it from there. It’s one of the better approaches to improve the quality of the soil in which your crops are growing if you would like obtain the best results. Just make sure that this chicken manure fertilizer machine is affordably priced. You can always get multiple quotes from different manufacturers that produce these very unique fertilizer pelleting machine that happen to be available on the market.

Advice On Purchasing An NPK Granulating Machine

There are many different types of fertilizer that you can purchase for your farm. Of these, NPK fertilizer is considered the most useful. It includes a good amount of nitrogen, potassium, as well as much-needed phosphorus that will help produce crops that are extremely healthy and viable. To do this, you will need to possess the machine that could make the pellets. They are called NPK granulating machines. Even though they are created in different ways, their main goal or objective will probably be achieved knowing how to use the proper granulator for producing NPK fertilizer.

How Exactly Does An NPK Fertilizer Machine Work?

This process starts with getting a large amount of potassium salt. This has to be melted, building a very aqueous solution. This will also contain a large amount of ammonium nitrate. Here is where the nitrogen can come from within this mixture. Finally, ammonium phosphate is definitely the final ingredient. This can allow the phosphorus that can complete this triune combination. The final area of the process is just using this mixture and combining it together. The end result will be granules of all the three of those components that can create NPK fertilizer.

How Come This Fertilizer So Essential?

The main reason this particular type of fertilizer is indeed useful is primarily due to nitrogen. Naturally, the mix of all the three will almost certainly improve crops dramatically. There are several crops that will extract these three nutrients in the soil. However, it really is nitrogen that tends to be by far the most depleted away from these. This is why many farmers will rotate crops that may not just use more phosphorus and potassium, but may like a byproduct inject more nitrogen into the soil. As opposed to rotating crops, however, farmers tend to be more inclined to easily place NPK fertilizer into the soil to repair the problem.

How You Can Locate NPK Fertilizer Machines

The very last section of the process of NPK fertilizer granules is the creation of granules. This typically occurs throughout the rotating drum. There may also be a fertilizer dryer, fertilizer mixer, and a coating machine which will apply material on the outside in the pellets. It’s equally important to have the machinery that can be needed just before this technique occurring. This may incorporate a fertilizer crusher and compost turner among others. Since the drum actually starts to rotate, it would make the pellets of fertilizer rapidly. All of this has made it possible for large-scale farming operations to go on every single year.

Granulating machine for NPK fertilizer — NPK granulating machine for sale

In order to purchase an NPK fertilizer granulator machine, you need to get multiple estimates from as numerous companies as possible. Many of them will probably be positioned in other countries where the expense of producing them is less. This is going to be the very best source for these machines. Not simply will they be a little more affordable, but are designed by businesses which were causing them to be for decades. The improvements which may have gone into creating these appliances, and the more affordable prices, may inspire you to have several of such this current year for your business.

A Summary Of The Compound Fertilizer Production Process

When referencing compound fertilizer, this is simply a type of fertilizer which includes 2 or more components. When you have ever used NPK fertilizer, this is amongst the many types that are offered. Of all of the nutrients that happen to be included with these different fertilizers, nitrogen is usually the most essential. Potassium and phosphorus also play a vital role in producing most crops. However, there are so many others which might be useful, based on the crops you might be growing within the period that you are currently doing the planting. The following is an overview of just how the compound fertilizer production process works if you are considering this being a project that for you to do all on your own.

Compound Fertilizer Production Process

This starts off with storage bins that can have an abundance of powdery components. These are the basic nutrients that might be combined together, usually as appellate, that will then decompose in the ground as soon as they are spread to the surface. Production plants are often quite large. It can involve a variety of components. This will include a fertilizer crusher, packing machine, fertilizer mixer, and dryer that may make sure that excess moisture is removed. Furthermore, a rotary screener is frequently used to filter the types of materials. By removing unwanted components, your fertilizer will likely be pure and may produce the best results.

The design of compound fertilizer production line — 3 t/h compound fertilizer production line

The Blending Technique For Producing Granules

Blending every one of these materials together can either be completed manually, or it might involve an even more complex process. A lot of the production systems today are controlled by computers. This may cause the combination in the different nutrients very exact. Whether this can be a large-scale system, or one built to produce just a few a lot of fertilizer annually, you will need a space to put everything. It must also be arranged, including conveyor belts, which will help inside the production process. The blending method is the procedure for weighing materials that you are used to produce the fertilizer pellets. These will likely then be combined together, rotated, and ultimately processed into compound fertilizer pellets which can be used or store.

In Which The Blending Occurs

This typically occurs on the inside of a rotating drum granulation machine. The rotating cylinder will probably not merely mix the numerous components and definitely will also be involved within the formation of the pellets. This will be a significant element of your compound fertilizer granulation line that could work nearly 24 hours a day. The blending process, given that the measurements are already done efficiently, will cause a highly efficient fertilizer for your personal business. In some instances, you may produce as much is 20 a lot of this product every hour. This is great for large-scale operations, or firms that have multiple properties where several types of crops are grown.

The large-scale plant for compound fertilizer production — The design of compound fertilizer production line

From start to finish, the compound fertilizer production process is very elaborate. It calls for all the components that were mentioned. Having an ample availability of nutrients to use, and the machinery to complete the task, producing 1000s of plenty of this product is extremely easy to accomplish. Should you would prefer not to purchase your compound fertilizer making machines from third-party source, obtaining one of these brilliant systems could be advantageous. While the initial expense is high, they will often buy themselves within a long period, which makes this an intelligent and profitable decision to create.

How Does the Organic Fertilizer Production Line Make Organic Fertilizer into Pellets?

With the development of environmental protection and organic agriculture, the use of organic wastes to produce organic fertilizers through biological fermentation has been rapidly developed, making the treatment of organic wastes harmless and resourceful. However, most of the organic fertilizer obtained by biological fermentation is coarse powder or irregular small lumps, which is very inconvenient to use, and is particularly unfavorable for large-area machine sowing. Making the coarse powder or irregular small pieces of organic fertilizer obtained by biological fermentation into spherical granular organic fertilizer is the key to solving the problem of large-scale popularization and use of organic fertilizer.

FPC will explain to you how the organic fertilizer production line makes organic fertilizer into pellets. The coarse powder or irregular small pieces of organic fertilizer after biological fermentation are characterized by high water content (30-40%) and looseness ( The bulk density is 0.3～0.4t/m3), and the fiber is much. The existing organic fertilizer in the form of coarse powder or irregular small pieces after biological fermentation is made into spherical granular organic fertilizer.

Some manufacturers use traditional discs or drums to granulate, and need to dry coarse powder or irregular small pieces of organic fertilizer (moisture content <15%) and crush them into very fine powder (greater than 100 mesh) . Then add the binder and inorganic fertilizer, and the addition amount of the binder and inorganic fertilizer in the organic fertilizer cannot be greater than 30%. Although this method can be made into spherical particles, the organic fertilizer in the processing process will be crushed by sufficient precipitation, then be granulated by adding water and then dried, repeated many times, so the processing cost is quite high. Moreover, due to the low density of organic fertilizer, the particle strength is low, which is not conducive to storage, transportation, and machine seeding.

There are also some manufacturers who first dry coarse powder or irregular small pieces of organic fertilizer until the moisture content is only 20-25%. Then, a flat die extrusion granulator or a pair-roll extrusion granulator is used to squeeze the dried organic fertilizer into columnar or oblate spherical particles. Although this method is more convenient to use, the fluidity is still not good, it is not suitable for machine broadcast, and the appearance is poor and the appearance is not good.

ShunXin roller pressing granulating equipment

Some manufacturers first use flat die extrusion granulatorto squeeze the coarse powder or irregular small pieces of organic fertilizer into short columnar particles (due to high water content and high fiber content, columnar particles also have a certain degree of plasticity). Then, it is polished to form spherical particles, and then the spherical particles are dried, cooled and sieved to obtain qualified particles. In this method, the raw materials do not need to be processed, the moisture sequence is reduced in steps, and the production cost is greatly reduced. However, this method also has some fatal weaknesses, that is, organic fertilizer is easy to arch, easy to block and easy to bond equipment, and at the same time, the output is small and the power consumption of the extrusion process is high.

Therefore, in summary, the organic fertilizer industry urgently needs to introduce a large-yield, low-energy compression granulating equipment to overcome the easy arching, easy blocking, easy bonding equipment, and small output of the traditional granulator. And the shortcomings of high power consumption in the extrusion process.

Maintenance of organic fertilizer equipment

1. Pay attention to whether all parts of organic fertilizer equipment work normally

2. If the bearing oil temperature rises, the organic fertilizer equipment should be stopped immediately and the cause should be eliminated

3. The installed hub is easy to loosen and must be checked frequently

4. If there is impact sound when the rotating gear is running, the organic fertilizer equipment should be stopped immediately for inspection and elimination

5. Pay attention to check the wear degree of the easily worn parts and replace the worn parts at any time

6. Dust and other substances should be removed from the underframe of the movable device, so as to prevent the movable bearing from moving on the underframe when the organic fertilizer equipment encounters the materials that can not be broken, resulting in serious accidents.

7. The bearing of bearing crusher bears all the load of the machine, so good lubrication has a great relationship with bearing life, which directly affects the service life and operation rate of organic fertilizer equipment. Therefore, the lubricating oil injected must be clean and the sealing must be good.

8. When the turning machine is shut down after work, the fan should be shut down first and the drum should run for 2-3 minutes for desliming. Then do a good job in the maintenance of the turning machine, brush away the iron dust, lubricate and refuel, and cut off the power supply.

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How to increase the output of disc granulator?

First, do a good job in thermal insulation. Due to the climate and environment, the transmission parts of the organic fertilizer granulator will start slowly or fail to start due to freezing, which requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the organic fertilizer granulator should also be antifreeze treated. The moisture content of organic fertilizer raw materials is low, so antifreeze treatment is also very important for the use of organic fertilizer granulator in winter.

Second, use special lubricating oil. Low temperature and skillful use frequency will make the lubricating oil may encounter freezing retention, which will affect the lubricating oil supply of the organic fertilizer granulator. Timely adding lubricating oil to the organic fertilizer granulator can maintain better use effect.

Third, reasonable maintenance. At the end of each work, the organic fertilizer granulator must be inspected and maintained, mainly focusing on the transmission part, lubrication part and cleaning of residual materials. Maintenance is the basis for the use of organic fertilizer granulator in winter.

And timely replace the failure parts of the organic fertilizer granulator, avoid the operation of the organic fertilizer granulator with disease, reduce the production and use costs caused by machine failure, and reasonable maintenance also needs to be completed on a regular basis to ensure the maintenance and attention of each component, so as to make the organic fertilizer granulator present better effect.

As long as we pay attention to the use and maintenance points of organic fertilizer granulator and take corresponding measures, we can guarantee the quality of organic fertilizer granulator, and better serve the production and production of organic fertilizer granules, so as to maximize the benefits of organic fertilizer granulator, drum granulator, disc granulator, organic fertilizer granulator and fertilizer granulation equipment.

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Working Principle and Advantages of Disk Fertilizer Granulator

How does the Disc Granulating Equipment Work?

The material and binder can be thoroughly mixed before entering the pelletizer. This produces a uniform mixture and uniformly disperses the binder.

Most of the moisture required to form the fertilizer balls can be added during the mixing process (in the form of adhesives), so it does not need to be done in the granulator, which can be a long process. Therefore, in many cases, the use of the mixer prior to the pan pelletizer usually increases productivity.

The pre conditioned material is densified by the motion exerted by the mixer. Because this densification is achieved by mixing, less binder is required to produce the same densification, thereby reducing the cost of the binder.

After conditioning, granulation will continue. For processes that do not use preprocessing steps, this is where the process begins. Here, the material is fed to the pelletizer at a continuous rate, and the binder is continuously added to it. Because of the adhesive, the fine powder of the material is sticky. When the granulating pan rotating, it will pick up more fine powder when it drops by its own weight. Its growth mode is similar to that of snowball.

Once the granules have reached the required size, they leave the pelletizer and are transported to the drying equipment by belt conveying machine.

Advantages of disc granulating machine:

Its structure is simple and easy to operate and maintain. In particular, since the fertilizer balls in the granulating disc can be directly seen, the replacement and adjustment are convenient and quick.

Low price, small installation area. At the same output, the price of the disc granulator in ShunXin Machinery is two-thirds, and the installation area required is about half of that of other kinds of fertilizer granulators.

It has classification effect. When the required granularity is reached, it will automatically eject from the edge of the disc. The particle size of the product is relatively uniform.

The product has high particle strength and good quality. Due to the gradual increase of pellets in rolling and falling process, it is not easy to be crushed and has smooth surface.